Simulation and Experimental Investigations of a Hydraulic Stepper Drive

2015 ◽  
Author(s):  
Christoph Gradl ◽  
Ivo Kovacic ◽  
Rudolf Scheidl
Keyword(s):  
Energy Efficiency ◽  
Energy Saving ◽  
Position Control ◽  
Mechanical Design ◽  
Check Valve ◽  
Hydraulic Cylinder ◽  
Experimental Results ◽  
Guidance System ◽  
Experimental Investigations ◽  
Switching Frequency

This paper presents simulation and experimental results of an energy saving hydraulic stepper drive prototype. Different concepts, advantages and the mechanical design of such kind of stepper drive were discussed in a previous publication. The excellent efficiency, the possibility of energy recuperation, and the control by switching and check valves only, may help to open new applications for hydraulic drives. Also the flow rate can be controlled rather directly by adjusting the switching frequency. This characteristic makes the sensorless position and speed control relatively easy. The drive is realized by a hydraulic cylinder piston unit which displaces a defined fluid quantum by the limited forward stroke of the piston controlled by a fast switching valve. This end to end motion of the piston in its cylinder generates a precise, incremental motion of an additional load cylinder; this enables a sensorless position control. Energy saving is achieved by storing the pressure surplus intermediately in the kinetic energy of the piston to displace a part of the fluid quantum without hydraulic energy from the supply line. A detailed simulation model of a stepper drive including transmission lines, flow channels, hydraulic accumulators and valve dynamics is applied to analyze the experimental results. This dynamic model in connection with the prototype allows to identify the potential for improvement. The different ways to improve the behavior are reviewed, in particular concerning energy losses: bearing friction, leakages in gaps, pressure losses and backflow through check valves. The measured dynamic characteristics and the energy efficiency are presented and compared to the simulation results. The preliminary results showed that the energy efficiency can be drastically increased by a better piston sealing and guidance system and faster check valves. Hence, the development of a fast plate type check valve for the hydraulic stepper drive is also proposed in this study.

Positioning Performance Evaluation for Light-Weight Rotary Stage CFRP Application

2020 ◽  
Vol 14 (1) ◽  
pp. 80-90
Author(s):  
Makoto Kato ◽  
Yasuhiro Kakinuma ◽  
Yuki Shirakawa ◽  
Kazunori Iijima ◽  
Yasusuke Iwashita ◽  
...  
Keyword(s):  
Energy Efficiency ◽  
Machine Tools ◽  
Position Control ◽  
Mechanical Design ◽  
Global Climate ◽  
Resource Depletion ◽  
Industrial Sector ◽  
Improve Energy Efficiency ◽  
Rotary Stage ◽  
New Energy

New energy saving methods are required in the industrial sector to address global climate change and resource depletion. Carbon fiber reinforced plastic (CFRP) has attracted considerable attention as a structural material that can improve energy efficiency by weight reduction. The application of CFRP to machine tools has already been realized; however, the dynamic characteristics of the position control system for CFRP machine tools have not been investigated. In this study, the mechanical properties affecting the positioning performance were experimentally evaluated using a rotary stage that could be switched to different structural materials. This study can be useful as a guideline for position control systems and the mechanical design of a CFRP stage and contribute toward achieving higher energy efficiency.

Experimental Investigation of a Switched Inertance Hydraulic System

2014 ◽  
Author(s):  
Min Pan ◽  
James Robertson ◽  
Nigel Johnston ◽  
Andrew Plummer ◽  
Andrew Hillis
Keyword(s):  
Hydraulic System ◽  
High Speed ◽  
Small Diameter ◽  
Switched System ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Switching Frequency ◽  
Rotary Valve ◽  
High Switching Frequency ◽  
Flow Loss

This article reports on experimental investigations of a switched inertance hydraulic system (SIHS), which is designed to control the flow and pressure of a hydraulic supply. The switched system basically consists of a switching element, an inductance and a capacitance. Two basic modes, a flow booster and a pressure booster, can be configured in a three-port SIHS. It is capable of boosting the pressure or flow with a corresponding drop in flow or pressure respectively. This technique makes use of the inherent reactive behaviour of hydraulic components. A high-speed rotary valve is used to provide sufficiently high switching frequency and minimise the pressure and flow loss at the valve orifice, and a small diameter tube is used to provide an inductive effect. In this article, a flow booster is introduced as the switched system for investigation. The measured steady state and dynamic characteristics of the rotary valve are presented, and the dynamics characteristics of the flow booster are investigated in terms of pressure loss, flow loss and system efficiency. The speed of sound is measured by analysis of the measured dynamic pressures in the inertance tube. A detailed analytical model of a SIHS is applied to analyse the experimental results. Experimental results on a flow booster rig show a very promising performance for the SIHS.

scholarly journals Development of a Contactless Air Conveyor System for Transporting and Positioning Planar Objects

Micromachines ◽  
2018 ◽  
Vol 9 (10) ◽  
pp. 487 ◽  
Author(s):  
Xirui Chen ◽  
Wei Zhong ◽  
Chong Li ◽  
Jiwen Fang ◽  
Fanghua Liu
Keyword(s):  
Flow Rate ◽  
Position Control ◽  
Experimental Results ◽  
Viscous Force ◽  
Experimental Investigations ◽  
Total Force ◽  
Semiconductor Wafer ◽  
Conveyor System ◽  
Film Pressure ◽  
Suction Flow

In this study, we developed a completely contactless air conveyor system for transporting and positioning planar objects. The air conveyor forms a thin film underneath the object for support and simultaneously generates a controlled airflow that results in viscous traction. It is potentially applicable in the manufacturing process for semiconductor wafer or flat foodstuffs, where mechanical contact is expected to be avoided during transportation of the products to minimize contamination. The air conveyor employs duplicated arrays of actuating cells that are square pockets with a surrounding dam. A simple model is proposed to characterize the viscous force. The theoretical analysis reveals that the total force is the composition of an actuating force generated in the pocket areas and the side areas and a drag force generated in the dam areas. Experimental investigations are conducted on the basic characteristics of the film pressure distribution and the viscous force. The results show that the air film pressure is symmetrically distributed in the width direction but nonsymmetrically distributed in the length direction. The viscous force increases if the suction flow rate is enlarged or the gap thickness is narrowed. Comparison of the experimental results and the calculated results indicates that the model can provide an accurate prediction. A proportional–integral–derivative (PID) controller is applied for 1D-position control and position tracking. The actuating direction is selected using fast switching valves and the amplitude of the actuating force is adjusted using a control valve to vary the suction flow rate. The simulated and the experimental results verify the feasibility of the air conveyor system and the control method.

scholarly journals Energy Efficiency of Task Allocation for Embedded JPEG Systems

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Yang-Hsin Fan ◽  
Jan-Ou Wu ◽  
San-Fu Wang
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Embedded Systems ◽  
Embedded System ◽  
Energy Saving ◽  
Task Allocation ◽  
Smart Home ◽  
Consumer Electronics ◽  
Experimental Results ◽  
Software Components

Embedded system works everywhere for repeatedly performing a few particular functionalities. Well-known products include consumer electronics, smart home applications, and telematics device, and so forth. Recently, developing methodology of embedded systems is applied to conduct the design of cloud embedded system resulting in the applications of embedded system being more diverse. However, the more energy consumes result from the more embedded system works. This study presents hyperrectangle technology (HT) to embedded system for obtaining energy saving. The HT adopts drift effect to construct embedded systems with more hardware circuits than software components or vice versa. It can fast construct embedded system with a set of hardware circuits and software components. Moreover, it has a great benefit to fast explore energy consumption for various embedded systems. The effects are presented by assessing a JPEG benchmarks. Experimental results demonstrate that the HT, respectively, achieves the energy saving by 29.84%, 2.07%, and 68.80% on average to GA, GHO, and Lin.

Experimental Investigation of a Switched Inertance Hydraulic System With a High-Speed Rotary Valve

2015 ◽  
Vol 137 (12) ◽  
Author(s):  
Min Pan ◽  
Nigel Johnston ◽  
James Robertson ◽  
Andrew Plummer ◽  
Andrew Hillis ◽  
...  
Keyword(s):  
Hydraulic System ◽  
High Speed ◽  
Small Diameter ◽  
Switched System ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Switching Frequency ◽  
Rotary Valve ◽  
High Switching Frequency ◽  
Flow Loss

This paper reports on experimental investigations of a switched inertance hydraulic system (SIHS), which is designed to control the flow and pressure of a hydraulic supply. The switched system basically consists of a switching element, an inductance (inertance), and a capacitance. Two basic modes, a flow booster and a pressure booster, can be configured in a three-port SIHS. It is capable of boosting the pressure or flow with a corresponding drop in flow or pressure, respectively. This technique makes use of the inherent reactive behavior of hydraulic components. A high-speed rotary valve is used to provide sufficiently high switching frequency and to minimize the pressure and flow loss at the valve orifice, and a small diameter tube is used to provide an inductive effect. In this paper, a flow booster is introduced as the switched system for investigation. The measured steady-state and dynamic characteristics of the rotary valve are presented, and the dynamics characteristics of the flow booster are investigated in terms of pressure loss, flow loss, and system efficiency. The speed of sound is measured by analysis of the measured dynamic pressures in the inertance tube. A detailed analytical model of an SIHS is applied to analyze the experimental results. Experimental results on a flow booster rig show a very promising performance for the SIHS.

Additional methods to improve the energy efficiency of oil pipeline transportation

2020 ◽  
Vol 10 (5) ◽  
pp. 558-565
Author(s):  
Marat R. Lukmanov ◽  
◽  
Sergey L. Semin ◽  
Pavel V. Fedorov ◽  
◽  
...  
Keyword(s):  
Energy Efficiency ◽  
Energy Saving ◽  
Pipeline System ◽  
Energy Costs ◽  
Improvement Program ◽  
Oil Pipeline ◽  
Energy Efficiency Improvement ◽  
Oil Transportation ◽  
Pumping Equipment ◽  
Preparatory Work

The challenges of increasing the energy efficiency of the economy as a whole and of certain production sectors in particular are a priority both in our country and abroad. As part of the energy policy of the Russian Federation to reduce the specific energy intensity of enterprises in the oil transportation system, Transneft PJSC developed and implements the energy saving and energy efficiency improvement Program. The application of energy-saving technologies allowed the company to significantly reduce operating costs and emissions of harmful substances. At the same time, further reduction of energy costs is complicated for objective reasons. The objective of this article is to present additional methods to improve the energy efficiency of oil transportation by the example of the organizational structure of Transneft. Possibilities to reduce energy costs in the organization of the operating services, planning and execution of work to eliminate defects and preparatory work for the scheduled shutdown of the pipeline, the use of pumping equipment, including pumps with variable speed drive, the use of various pipelines layouts, changing the volume of oil entering the pipeline system and increase its viscosity.

IMPROVEMENT OF ENERGY SAVING AND ENERGY EFFICIENCY IN BUILDINGS AND RESIDENTIAL HOUSES IN THE KYRGYZ REPUBLIC

2019 ◽  
pp. 3-17
Author(s):  
Turatbek Kasymov
Keyword(s):  
Energy Efficiency ◽  
Energy Saving ◽  
Energy System ◽  
Environmental Indicators ◽  
Kyrgyz Republic ◽  
Technical Standards ◽  
Insulating Materials ◽  
Increase Energy Efficiency ◽  
State Construction ◽  
The Government

This article reviews energy consumption in the Kyrgyz Republic economy, environmental indicators and strategies to further develop the national fuel and energy system to ensure energy efficiency and energy saving. An existing situation in energy efficiency of buildings in the country is described. Secondary legislation and by-laws approved by the Government of the Kyrgyz Republic as well as several technical standards, norms, methods and guidelines approved by the order of the State Construction Agency of the Kyrgyz Republic are presented. Applying modern insulating materials are suggested as possible solutions to increase energy efficiency and energy saving. The advantages of EPS-beton in comparison with other thermal insulation materials are discussed and foreign experience of use of EPS-beton products in increasing energy efficiency of buildings is presented.

Problem of energy efficiency in the model of sustainable development in Ukraine: EU experience

2019 ◽  
pp. 18-23
Author(s):  
Vasyl Zelenko ◽  
Yaryna Ferenchak ◽  
Nataliya Zelenko
Keyword(s):  
Energy Efficiency ◽  
Sustainable Development ◽  
Energy Saving ◽  
Association Agreement ◽  
Climate Conditions ◽  
The Sustainable Development ◽  
Non Profit ◽  
Efficiency Measures ◽  
Efficient Construction

The paper outlines major preconditions of development of energy efficiency programs and the process of their introduction from the perspective of sustainable development concept. Energy saving measures of European Union are examined, its experience and results, like green books and Thermie programs, etc are analyzed. The paper also specifies relevant activities and responsibilities undertaken by Member States by 2030 and the rates planned to be achieved. The experience of neighboring Poland in energy efficiency promotion is analyzed, as far as the country most closely resembles Ukraine by the initial rates in 1990. We calculated conditional losses of Ukraine in 2017 as the gap between the rates of energy efficiency of Ukraine and Poland (similarity of climate conditions and the state of housing funds allowed us to assume that the comparison will be the most correct regarding Ukraine). The results of calculations make us conclude that the funds are used most efficiently if the money designated, for example, for subsidizing of population are directed at strengthening of energy efficiency (at least up to the level of neighboring country). It will result in saving of about 40 billion. This is the amount defined as Ukrainian capacity in terms of improvement of energy saving and possible results of its realization. The paper determines the stage Ukraine is at in introduction of energy efficiency measures and programs: “warm loans” program; conditions regarding energy saving in Ukraine enshrined in the EU-Ukraine Association Agreement; creation of legal basis, namely the Law of Ukraine “On Energy Efficiency Fund” as of 8 June 2017. The role of newly created Energy Efficiency Fund is analyzed. Special attention is paid to the fact that energy efficient construction is one of international liabilities undertaken by Ukraine. The presence of The Active House Alliance at Ukrainian market is an important achievement in this sphere as it is the non-profit association aiming at creation of housing concept corresponding to the sustainable development principles.

The Research of Measuring Approach and Energy Efficiency for Hadoop Periodic Jobs

2015 ◽  
Vol 8 (1) ◽  
pp. 206-210 ◽  
Author(s):  
Yu Junyang ◽  
Hu Zhigang ◽  
Han Yuanyuan
Keyword(s):  
Energy Efficiency ◽  
Cloud Computing ◽  
Energy Consumption ◽  
Energy Saving ◽  
Energy Estimate ◽  
Cloud Platform ◽  
Periodic Tasks ◽  
Current Consumption ◽  
Reduce Energy Consumption

Current consumption of cloud computing has attracted more and more attention of scholars. The research on Hadoop as a cloud platform and its energy consumption has also received considerable attention from scholars. This paper presents a method to measure the energy consumption of jobs that run on Hadoop, and this method is used to measure the effectiveness of the implementation of periodic tasks on the platform of Hadoop. Combining with the current mainstream of energy estimate formula to conduct further analysis, this paper has reached a conclusion as how to reduce energy consumption of Hadoop by adjusting the split size or using appropriate size of workers (servers). Finally, experiments show the effectiveness of these methods as being energy-saving strategies and verify the feasibility of the methods for the measurement of periodic tasks at the same time.

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