CFD and Heat Transfer Analysis of Vortex Formation in a Solar Reactor

Author(s):  
Min-Hsiu Chien ◽  
Nesrin Ozalp ◽  
Gerald Morrison

A hydrogen producing solar reactor was experimentally tested to study the cyclone flow dynamics of the gas-particle two-phase phenomenon. Two dimensional PIV (particle image velocimetry) was used to observe the flow and to quantify the vortex formation inside the solar reactor. The vortex flow structure in the reactor was reconstructed by capturing images from orientations perpendicular and parallel to the geometrical axis of the reactor respectively. The experimental results showed that the tangential components of the fluid velocity formed a Rankine-vortex profile. The free vortex portions of the Rankine profile were synchronized and independent of the axial position. The axial components showed a vortex funnel of higher speed fluid supplied by a reversing secondary flow. According to the inlet channel design, the geometry dominates the flow dynamics. A stable precessing vortex line was observed. As the vortex flow evolves towards the exit, the vortex funnel expands radially with decreasing tangential velocity magnitude peak as a result of the vortex stretching. An optimal residence time of the flow was found by changing the cyclone flow inlet conditions. The swirl number versus the main flow rate change was obtained. Upon the completion of the experimental studies, a thorough numerical analysis was conducted to model the flow dynamics inside the solar reactor and to verify the results by comparison to the experimental results. Three turbulence models including the standard k-ε, k-ε RNG and Reynolds Stress Transport models were used. CFD simulations were coupled with heat transfer analysis via Discrete Ordinate model. Particle tracing in Lagrange frame was applied to simulate the particle trajectory. A comparison between the turbulence modeling results for the room temperature and high temperature cases, as well as the experimental results for room temperature cases is presented.

Author(s):  
Min-Hsiu Chien ◽  
Nesrin Ozalp ◽  
Gerald Morrison

A hydrogen-producing solar reactor was experimentally tested to study the cyclone flow dynamics of the gas–particle two-phase phenomenon. Two-dimensional particle image velocimetry (PIV) was used to observe the flow and to quantify the vortex formation inside the solar reactor. The vortex flow structure in the reactor was reconstructed by capturing images from orientations perpendicular and parallel to the geometrical axis of the reactor, respectively. The experimental results showed that the tangential components of the fluid velocity formed a Rankine-vortex profile. The free vortex portions of the Rankine profile were synchronized and independent of the axial position. The axial components showed a vortex funnel of higher speed fluid supplied by a reversing secondary flow. According to the inlet channel design, the geometry dominates the flow dynamics. A stable processing vortex line was observed. As the vortex flow evolves toward the exit, the vortex funnel expands radially with decreasing tangential velocity magnitude peak as a result of the vortex stretching. An optimal residence time of the flow was found by changing the cyclone flow inlet conditions. The swirl number versus the main flow rate change was obtained. Upon completion of the experimental studies, a thorough numerical analysis was conducted to model the flow dynamics inside the solar reactor and to verify the results by comparison to the experimental results. Three turbulence models including the standard k–ϵ, k–ϵ renormalization groups (RNG), and Reynolds stress transport models were used. Computational fluid dynamics (CFD) simulations were coupled with heat transfer analysis via discrete ordinate (DO) model. Particle tracing in Lagrange frame was applied to simulate the particle trajectory. A comparison between the turbulence modeling results for the room temperature and high temperature cases, as well as the experimental results for room temperature cases is presented.


2017 ◽  
Vol 41 (5) ◽  
pp. 771-786 ◽  
Author(s):  
Ashif Perwez ◽  
Shreyak Shende ◽  
Rakesh Kumar

An experimental and numerical investigation is performed to study the effect of dimple and protrusion geometry on the heat transfer enhancement and the friction factor of surfaces with dimples and protrusions subjected to turbulent flow. The parameters used to compare the spherical dimples and protrusions are Nusselt Number, friction factor, and flow pattern. These parameters are obtained for a Reynolds number of 10500-60900. The spherical dimple results showed the greater heat transfer, which is about 6.97% higher and pressure loss which is 5.07% lower than the spherical protrusion. The realistic heat transfer augmentation capabilities of channels with dimples and protrusions can be studied from the experimental results. The comparison is made with respect to the smooth rectangular channel under the same flow and thermal boundary conditions. The numerical analysis is performed which shows the different vortex flow structures of the spherical dimples and protrusions channel.


2005 ◽  
Vol 127 (3) ◽  
pp. 425-429 ◽  
Author(s):  
C. Wieckert

A high-temperature solar chemical reactor for the processing of solids is scaled up from a laboratory scale (5kW concentrated solar power input) to a pilot scale (200kW). The chosen design features two cavities in series: An upper cavity has a small aperture to let in concentrated solar power coming from the top. It serves as the solar receiver, radiant absorber, and radiant emitter to a lower cavity. The lower cavity is a well-insulated enclosure. It is subjected to thermal radiation from the upper cavity and serves in our application as the reaction chamber for a mixture of ZnO and carbon. Important insight for the definition of the geometrical parameters of the pilot reactor has been generated by a radiation heat transfer analysis based on the radiosity enclosure theory. The steady-state model accounts for radiation heat transfer within the solar reactor including reradiation losses through the reactor aperture, wall losses due to thermal conduction and heat consumption by the endothermic chemical reaction. Key results include temperatures of the different reactor walls and the thermal efficiency of the reactor as a function of the major geometrical and physical parameters. The model, hence, allows for a fast estimate of the influence of these parameters on the reactor performance.


2021 ◽  
Vol 10 (4) ◽  
pp. 518-537
Author(s):  
R. Nasrin ◽  
S. A. Sweety ◽  
I. Zahan

Temperature dissipation in a proficient mode has turned into a crucial challenge in industrial sectors because of worldwide energy crisis. In heat transfer analysis, shell and tube thermal exchangers is one of the mostly used strategies to control competent heat transfer in industrial progression applications. In this research, a numerical analysis of turbulent flow has been conceded in a shell and tube thermal exchanger using Kays-Crawford model to investigate the thermal performance of pure water and different concentrated water-MWCNT nanofluid. By means of finite element method the Reynold-Averaged Navier-Stokes (RANS) and heat transport equations along with suitable edge conditions have been worked out numerically. The implications of velocity, solid concentration, and temperature of water-MWCNT nanofluid on the fluid flow formation and heat transfer scheme have been inspected thoroughly. The numerical results indicate that the variation of nanoparticles solid volume fraction, inflow fluid velocity and inlet temperature mannerism considerably revolutionize in the flow and thermal completions. It is perceived that using 3% concentrated water-MWCNT nanofluid, higher rate of heat transfer 12.24% is achieved compared that of water and therefore to enhance the efficiency of this heat exchanger. Furthermore, a new correlation has been developed among obtained values of thermal diffusion rate, Reynolds number and volume concentration of nanoparticle and found very good correlation coefficient among the values.


Author(s):  
Luca Mangani ◽  
A. Andreini

This paper is aimed at showing the performances obtained with an open-source CFD code for heat transfer predictions after the addiction of specific modules. The development steps to make this code suitable for such simulations are described in order to point out its potentiality as a customizable CFD tool, appropriate for both academic and industrial research. The C++ library, named OpenFOAM, offers specific class and polyhedral finite volume operators thought for continuum mechanics simulations as well as built-in solvers and utilities. To make it robust, fast and reliable for RANS heat transfer predictions it was indeed necessary to implement additional submodules. The package coded by the authors within the OpenFOAM environment includes a suitable algorithm for compressible steady-state analysis. A SIMPLE like algorithm was specifically developed to extend the operability field to a wider range of Mach numbers. A set of Low-Reynolds eddy-viscosity turbulence models, chosen amongst the best performing in wall bounded flows, were developed. In addition an algebraic anisotropic correction, to increase jets lateral spreading, and an automatic wall treatment, to obtain mesh independence, were added. The results presented cover several types of flows amongst the most typical for turbomachinery and combustor gas turbine cooling devices. Impinging jets were investigated as well as film and effusion cooling flows, both in single and multi-hole configuration. Numerical predictions for wall effectiveness and wall heat transfer coefficient were tested against standard literature and in-house set-up experimental results. The numerical predictions obtained proves to be in-line with the equivalent models of commercial CFD packages obtaining a general good agreement with the experimental results. Moreover during the tests OpenFOAM code has shown a good accuracy and robustness, as well as an high flexibility in the implementation of user-defined submodules.


1977 ◽  
Vol 99 (3) ◽  
pp. 392-397 ◽  
Author(s):  
D. R. Pitts ◽  
H. C. Hewitt ◽  
B. R. McCullough

An experimental program was conducted to determine the collapse rate of slug-type vapor bubbles rising due to buoyancy through subcooled parent liquid in a vertical isothermal tube. The experimental apparatus included a vertical glass tube with an outer glass container providing a constant temperature water bath for the inner tube. The inner tube contained distilled, deaerated water, and water vapor bubbles were generated at the bottom of this tube with a pulsed electric heater. The parent liquid was uniformly subcooled with respect to the vapor bubble resulting in heat transfer controlled bubble collapse. Collapse rates and rise velocities were recorded by high-speed motion picture photography. Over a limited range of subcooling, the bubble collapse was well behaved, and a simple, quasi-steady boundary layer heat transfer analysis adapted from slug flow over a flat plate correlated the experimental results with a high degree of accuracy. Experimental results were obtained with tubes having inside diameters of 0.0127, 0.0218, and 0.0381 m and for a range of subcooling from 0.5 to 9.0 K.


Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 2001
Author(s):  
Mohammad Tauhiduzzaman ◽  
Islam Hafez ◽  
Douglas Bousfield ◽  
Mehdi Tajvidi

Microwave drying of suspensions of lignocellulosic fibers has the potential to produce porous foam materials that can replace materials such as expanded polystyrene, but the design and control of this drying method are not well understood. The main objective of this study was to develop a microwave drying model capable of predicting moisture loss regardless of the shape and microwave power input. A microwave heating model was developed by coupling electromagnetic and heat transfer physics using a commercial finite element code. The modeling results predicted heating time behavior consistent with experimental results as influenced by electromagnetic fields, waveguide size and microwave power absorption. The microwave heating modeling accurately predicted average temperature increase for 100 cm3 water domain at 360 and 840 W microwave power inputs. By dividing the energy absorption by the heat of vaporization, the amount of water evaporation in a specific time increment was predicted leading to a novel method to predict drying. Using this method, the best time increments, and other parameters were determined to predict drying. This novel method predicts the time to dry cellulose foams for a range of sample shapes, parameters, material parameters. The model was in agreement with the experimental results.


Author(s):  
Jingde Zhao ◽  
Jorge L. Alvarado ◽  
Ehsan M. Languri ◽  
Chao Wang

Heat transfer analysis of a high aspect ratio thermal energy storage (TES) device was carried out numerically. The three dimensional numerical study was performed to understand the heat transfer enhancement which results from internal natural convection in a high aspect ratio vertical unit. Octadecane was used as phase change material (PCM) inside TES system, which consisted of six corrugated panels filled with PCM. Each panel had a total of 6 tall cavities filled with PCM, which were exposed to external flow in a concentric TES system. Unlike traditional concentric-type TES devices where heat transfer by conduction is the dominant heat transport mechanism, the high aspect ratio TES configuration used in the study helped promote density-gradient based internal convection mechanism. The numerical model was solved based on the finite volume method, which captured the whole transient heat transfer process effectively. The time-dependent temperature profiles of the PCM inside a single TES panel are compared with the experimental results for two cases. Numerical and experimental results of the two cases showed a reasonable agreement. Furthermore, convection cells were formed and sustained when the PCM melted within the space between the solid core and the walls. The promising results of this numerical study illustrate the importance of internal natural convection on the speed of the PCM melting (charging) process.


2019 ◽  
Vol 142 (5) ◽  
Author(s):  
F. Müller ◽  
A. Steinfeld

Abstract A pressurized solar reactor for effecting the thermochemical gasification of carbonaceous particles driven by concentrated solar energy is modeled by means of a reacting two-phase flow. The governing mass, momentum, and energy conservation equations are formulated and solved numerically by finite volume computational fluid dynamics (CFD) coupled to a Monte Carlo radiation solver for a nongray absorbing, emitting, and scattering participating medium. Implemented are Langmuir–Hinshelwood kinetic rate expressions and size-dependent properties for charcoal particles undergoing shrinkage as gasification progresses. Validation is accomplished by comparing the numerically calculated data with the experimentally measured temperatures in the range 1283–1546 K, chemical conversions in the range 32–94%, and syngas product H2:CO and CO2:CO molar ratios obtained from testing a 3 kW solar reactor prototype with up to 3718 suns concentrated radiation. The simulation model is applied to identify the predominant heat transfer mechanisms and to analyze the effect of the solar rector's geometry and operational parameters (namely: carbon feeding rate, inert gas flowrate, solar concentration ratio, and total pressure) on the solar reactor's performance indicators given by the carbon molar conversion and the solar-to-fuel energy efficiency. Under optimal conditions, these can reach 94% and 40%, respectively.


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