Simulation Studies of Gas-Solid in the Riser of a Circulating Fluidized Bed

Author(s):  
Ahmad Hussain ◽  
Farid Nasir Ani ◽  
Amer Nordin Darus ◽  
Azeman Mustafa ◽  
Arshad A. Salema

A numerical parametric study was performed on the influence of various riser exit geometries on the hydrodynamics of gas-solid two-phase flow in the riser of a Circulating Fluidized Bed (CFB). A Eulerian continuum formulation was applied to both phases. A two fluid framework has been used to simulate fully developed gas-solid flows in vertical riser. A two dimensional Computational Fluid Dynamics (CFD) model of gas-particle flow in the CFB has been investigated using the code FLUENT. The turbulence was modeled by a k-ε turbulence model in the gas phase. The simulations were done using the geometrical configuration of a CFB test rig at the Universiti Teknologi Malaysia (UTM). The CFB riser column has 265 mm (width), 72 mm (depth) and 2.7 m height. The riser is made up of interchangeable Plexiglas columns. The computational model was used to simulate the riser over a wide range of operating and design parameters. In addition, several numerical experiments were carried out to understand the influence of riser end effects, particle size, gas solid velocity and solid volume fraction on the simulated flow characteristics. The CFD model with a k-ε turbulence model for the gas phase and a fixed particle viscosity in the solids phase showed good mixing behaviour. These results were found to be useful in further development of modeling of gas solid flow in the riser.

2021 ◽  
pp. 1-25
Author(s):  
Yali Shao ◽  
Ramesh K. Agarwal ◽  
Xudong Wang ◽  
Baosheng Jin

Abstract In recent decades, increasing attention has been focused on accurate modeling of circulating fluidized bed (CFB) risers to provide valuable guidance to design, optimization and operation of reactors. Turbulence model plays an important role in accurate prediction of complex gas-solid flows. Recently developed Wray-Agarwal (WA) model is a one-equation turbulence model with the advantages of high computational efficiency and competitive accuracy with two-equation models. In this paper for the first time, Eulerian-Eulerian approach coupled with different turbulence models including WA model, standard κ-ε model and shear stress transport (SST) κ-ω model is employed to simulate two-phase flows of gas phase and solid phase in two CFB risers, in order to assess accuracy and efficiency of WA model compared to other well-known two-equation models. Predicted gas-solid flow dynamic characteristics including the gas-solid volume fraction distributions in radial and axial directions, pressure profiles and solid mass flux distributions are compared with data obtained from experiment in detail. The results demonstrate WA model is very promising for accurate and efficient simulation of gas-solid multiphase flows.


2011 ◽  
Vol 383-390 ◽  
pp. 6537-6542
Author(s):  
Wen Yi Chen ◽  
Xin Liu ◽  
Xiao Xu Fan ◽  
Lei Zhe Chu ◽  
Yi Mei Yang ◽  
...  

Using the Gidaspow model as the momentum exchange coefficient to take a full-loop simulation of miniature circulating fluidized bed gasifier (CFBG) in the lab, and taking mutual influence of different parts in consideration, it focus on the gas-solid flow structure in the riser in this paper. The heterogeneous behavior in the CFBG riser and the radial profiles of solid volume fraction under different solid inventories in simulation are showed in this paper as a replenishment of certain data which are hard to measure in experiments. The results showed it can’t form an obvious core-annulus flow because of the riser’s high height-diameter ratio and the big refeed line diameter. There are clusters growing and dissipation in a short time. A turning point of pressure drop may be seem as a separation of dense area and dilute area.The three-dimensional (3D) simulation revealed the solid flux and the pressure drop agree with the experimental data.


2005 ◽  
Vol 151 (1-3) ◽  
pp. 19-26 ◽  
Author(s):  
A. Magnusson ◽  
R. Rundqvist ◽  
A.E. Almstedt ◽  
F. Johnsson

2014 ◽  
Vol 136 (4) ◽  
Author(s):  
Jianming Yang ◽  
Frederick Stern

In recent years, the immersed boundary method has been well received as an effective approach for the fully resolved simulations of particulate flows. Most immersed boundary approaches for numerical studies of particulate flows in the literature were based on various discrete delta functions for information transfer between the Lagrangian elements of an immersed object and the underlying Eulerian grid. These approaches have some inherent limitations that restrict their wider applications. In this paper, a sharp interface direct forcing immersed boundary approach based on the method proposed by Yang and Stern (Yang and Stern, 2012, “A Simple and Efficient Direct Forcing Immersed Boundary Framework for Fluid-Structure Interactions,” J. Comput. Phys., 231(15), pp. 5029–5061) is given for the fully resolved simulations of particulate flows. This method uses a discrete forcing approach and maintains a sharp profile of the fluid-solid interface. It is not limited to low Reynolds number flows and the immersed boundary discretization can be arbitrary or totally eliminated for particles with analytical shapes. In addition, it is not required to calculate the solid volume fraction in low density ratio problems. A strong coupling scheme is employed for the fluid-solid interaction without including the fluid solver in the predictor-corrector iterative loop. The overall algorithm is highly efficient and very attractive for simulating particulate flows with a wide range of density ratios on relatively coarse grids. Several cases are examined and the results are compared with reference data to demonstrate the simplicity and robustness of our method in particulate flow simulations. These cases include settling and buoyant particles and the interaction of two settling particles showing the kissing-drafting-tumbling phenomenon. Systematic verification studies show that our method is of second-order accuracy on very coarse grids and approaches fourth-order accuracy on finer grids.


2021 ◽  
Vol 933 ◽  
Author(s):  
Kee Onn Fong ◽  
Filippo Coletti

In collisional gas–solid flows, dense particle clusters are often observed that greatly affect the transport properties of the mixture. The characterisation and prediction of this phenomenon are challenging due to limited optical access, the wide range of scales involved and the interplay of different mechanisms. Here, we consider a laboratory setup in which particles fall against upward-moving air in a square vertical duct: a classic configuration in riser reactors. The use of non-cohesive, monodispersed, spherical particles and the ability to independently vary the solid volume fraction ( $\varPhi _V = 0.1\,\% - 0.8\,\%$ ) and the bulk airflow Reynolds number ( $Re_{bulk} = 300 - 1200$ ) allows us to isolate key elements of the multiphase dynamics, providing the first laboratory observation of cluster-induced turbulence. Above a threshold $\varPhi _V$ , the system exhibits intense fluctuations of concentration and velocity, as measured by high-speed imaging via a backlighting technique which returns optically depth-averaged fields. The space–time autocorrelations reveal dense and persistent mesoscale structures falling faster than the surrounding particles and trailing long wakes. These are shown to be the statistical footprints of visually observed clusters, mostly found in the vicinity of the walls. They are identified via a percolation analysis, tracked in time, and characterised in terms of size, shape, location and velocity. Larger clusters are denser, longer-lived and have greater descent velocity. At the present particle Stokes number, the threshold $\varPhi _V \sim 0.5$ % (largely independent from $Re_{bulk}$ ) is consistent with the view that clusters appear when the typical interval between successive collisions is shorter than the particle response time.


Author(s):  
Franz Winter ◽  
Xin Liu

The attrition behavior of ash produced from two bituminous and one anthracite coal was studied under laboratory-scale circulating fluidized bed combustor (CFBC) conditions. After the ash was produced in the oven, the ash sample with a size range from 0.1 to 1 mm was fed into the hot CFBC, which was heated by electrical heating shells and fluidized by air. The laboratory-scale CFBC was operated with using fine silica sand (40 to 80 μm) as bed material. After a certain time the operation was stopped, all particles were collected and sieving analysis was performed to obtain the actual particle size distribution (PSD) of the coal ash. The operating conditions were changed in a wide range, i.e. the bed temperature from 600 to 850°C, the fluidizing velocity from 1.2 to 2 m/s, the residence time from 60 to 120 min and the design of the cyclone. The effects of operating conditions and coal type were studied and their relative importance is discussed. Elemental analysis of the coal ashes showed that Si and Ca may play an important role during attrition.


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