Effect of Static Bed Height on the Combustion of Rice Husk in a Fluidized Bed Combustor

Author(s):  
M. Rozainee ◽  
S. P. Ngo

The combustion process is largely controlled by temperature, turbulence and residence time. When the temperature is sufficiently high so that the reaction is no longer kinetically-controlled, turbulence and residence time play a significant role. The reaction is thus diffusion-controlled. During the combustion of rice husk in a fluidized bed, the turbulence is largely governed by the mixing behavior in the inert sand bed, which in turn is governed by the bubble formation characteristics. Further, the residence time among the reactants (air and rice husk) and the heat source is also dependent on the turbulence in the bed. When all other parameters are held constant, the bubble phenomena vary according to the expanded bed height corresponding to a given static bed height. For high heat and mass transfer rates, small slowly rising bubbles are desired. Thus, the purpose of this study is to investigate the effect of static bed height on the quality of ash during the combustion of rice husk. The degree of rice husk burning in the bed could be deduced from the bed temperature as a higher bed temperature indicated that a higher portion of the rice husk feed is being burnt in the bed. Moreover, the particle size of the resulting ash is also able to give indication of the degree of rice husk burning in the bed as the turbulence arising from the bubbling action of the bed material is known to break down the char skeleton of the rice husk, thereby, resulting in ash with finer size. From this study, the static bed height of 0.5 DC was found to give the lowest residual carbon content in the ash (1.9 wt%) and the highest bed temperature (670°C) among the other range of static bed heights investigated.

2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1217-1229 ◽  
Author(s):  
Przemyslaw Migas ◽  
Witold Zukowski ◽  
Jerzy Baron ◽  
Jan Wrona

The results of thermal recycling of rubber in the fluidized bed are presented. Two different types of the bed material were used: sand and low density spheres (cenospheres). For two bed types, rubber decomposition time, as the mass and the bed temperature functions, were determined. Time of the samples residence time was calculated with the assumption, that reactor and the analytical block may be described with the well-stirred model. Time of samples decomposition, decrease with increasing temperature, as expected. It was also established, there are significant deviations between shirking core model, and obtained results of the residence time as a mass function. Cenospheric bed application allows to reduce of the process pressure drop, and caused shift of the gas decomposition products zone to the deeper region of the bed. Acoustic and optical effects confirmed significant differences between combustion of sand and cenospheric bed. Higher frequency of bubbles explosions and reduction of diffusive flames number were observed during incineration in cenospheric bed. The relationship between exhaust emission (VOC, CO, NOx) and type of the bed was not confirmed, the identical situation is observed for the samples combustion time. In the presented manuscript, the above physical quantity depends almost completely on sample type and bed temperature.


2021 ◽  
Author(s):  
Antonio Tannas

In order to replace hazardous molten lead baths in the heat treatment of carbon steel wire with environmentally friendly fluidized bed furnaces a better understanding is needed of their heat transfer rates. There has been considerable work done in examining heat transfer rates to large cylinders immersed in fluidized beds, and some on wire sized ones as well, but all previous studies have been conducted on static cylinders. In order to gain a deeper understanding of heat transfer rates to a moving wire immersed in a fluidized bed furnace an apparatus has been constructed to move a wire through a fluidized bed. The heat transfer rates were calculated using the difference in inlet and outlet temperatures, wire speed and the bed temperature. As predicted, correlations for static wire were found to under-predict heat transfer rates at higher wire speeds, so a new correlation was developed by modifying an existing one.


10.14311/1568 ◽  
2012 ◽  
Vol 52 (3) ◽  
Author(s):  
Jiří Štefanica ◽  
Jan Hrdlička

In a fluidized bed boiler, the combustion efficiency, the NOX formation rate, flue gas desulphurization and fluidized bed heat transfer are all ruled by the gas distribution. In this investigation, the tracer gas method is used for evaluating the radial gas dispersion coefficient. CO2 is used as a tracer gas, and the experiment is carried out in a bubbling fluidized bed cold model. Ceramic balls are used as the bed material. The effect of gas velocity, radial position and bed height is investigated.


Author(s):  
Zhengshun Wu ◽  
Hanping Chen ◽  
Dechang Liu ◽  
Jie Wang ◽  
Chuangzhi Wu ◽  
...  

The operation performance of circulating fluidized bed combustion (CFBC) boiler was studied in this paper. The experimental results indicate that the load of CFB boiler has linear relation with bed temperature and bed material height of operation. By multiple regression analysis, the relation of the load of CFB boiler with bed temperature and bed material height of operation can be expressed as a formula. The suitable temperature and the bed material height corresponding to the load of CFB boiler can be found using the formula; the problem of the boiler to be blindly operated can be reduced in practice.


2018 ◽  
Vol 67 ◽  
pp. 02059
Author(s):  
I Nyoman Suprapta Winaya ◽  
I Ketut Gede Wirawan ◽  
I Wayan Arya Darma ◽  
I Putu Lokantara ◽  
Rukmi Sari Hartati

One of the main issues using biomass as fuel in air gasification is the dilution of its product gas by the nitrogen in the air. A dual reactor fluidized bed (DRFB) overcomes this problem in which the gasification and combustion reactions are decoupled and conducted in two separate fluidized bed reactors connected by circulating bed material. The DFRB unit made of 304 stainless steel pipe with a height of 100 and 150 cm, and inner diameters (i.d.) of 15.2 and 5.1 cm for gasifier and combustor respectively. The rice husk as fuel and quartz sand as bed material having the same size of 0.4 - 0.6 mm were applied in this investigation. Since the gasification process is an endothermic reaction, gasification temperatures are varied at 600°C to 700°C while combustion reactor were kept at 600°C using the electric heaters enclosed in ceramic cover. The superficial gas velocity in this study was kept constant at 17 m/s using the external air volumetric flux of the blower flow entering the DRFB loop. Gas gasification samples are then examined by gas chromatography to determine syngas content (CO, CH4 and H2). The test results showed that by the increasing temperature of the gasification reactor there was an increase in syngas especially CO gas conentration. The temperature increases in the gasification reactor (600°C, 650°C, 700°C) is able to increase the endothermic reaction in the gasification process which is dominated by CO gas production. The syngas efficiency was found to increase from 40.95% to 43.77%.as the temperature of the gasification reactor increased.


2015 ◽  
Vol 1125 ◽  
pp. 301-305 ◽  
Author(s):  
Anwar Johari ◽  
Tuan Amran Tuan Abdullah ◽  
Mimi Haryani Hassim ◽  
Kamarizan Kidam ◽  
Mohd Johari Kamaruddin ◽  
...  

The effect of fluidization number on the sustainability of fluidized bed combustion of empty fruit bunch was investigated. Proximate and ultimate analyses were conducted to determine the physical and chemical properties of empty fruit bunch. Sand mean particle size was determined at 0.34 mm and the sand bed height was set at 1 Dcwhich is equivalent to the diameter of the reactor. Combustion study was carried out in a circular reactor of 0.21 m diameter and operated at stoichiometric condition (Air Factor = 1). The range of fluidization numbers under investigation was from 3 to 8 Umf. The fluidized bed operated in a bubbling mode at operating temperature at about 700°C. Results showed that the most optimum fluidization number was 5 Umfbeing the most optimum with respect to the sustainability of the bed temperature.


2021 ◽  
Author(s):  
Antonio Tannas

In order to replace hazardous molten lead baths in the heat treatment of carbon steel wire with environmentally friendly fluidized bed furnaces a better understanding is needed of their heat transfer rates. There has been considerable work done in examining heat transfer rates to large cylinders immersed in fluidized beds, and some on wire sized ones as well, but all previous studies have been conducted on static cylinders. In order to gain a deeper understanding of heat transfer rates to a moving wire immersed in a fluidized bed furnace an apparatus has been constructed to move a wire through a fluidized bed. The heat transfer rates were calculated using the difference in inlet and outlet temperatures, wire speed and the bed temperature. As predicted, correlations for static wire were found to under-predict heat transfer rates at higher wire speeds, so a new correlation was developed by modifying an existing one.


Author(s):  
Zhaoping Zhong ◽  
Baosheng Jin ◽  
Yaji Huang ◽  
Hongcang Zhou ◽  
Davide Ross ◽  
...  

This paper presents the results of coal gasification in a fluidized bed test rig of Xuzhou bituminous coal. The diameter of the fluidized bed combustor is 0.1m and the height is 4.22m. The bed temperature is maintained by a method of high temperature flue gas interline heating to overcome high heat losses associated with a oil burner. Test results are reported for variations in the bed temperature, air to coal, steam to coal and Ca to S ratio and their influence on gas yields and desulphurization efficiency. The distribution of polycyclic aromatic hydrocarbons (PAHs) and heavy metal trace elements into the char and syngas are also presented. The molar contents for CH4 and H2 in the coal syngas are found to decrease with increasing air to coal feed ratio from 2.5 to 5, while the content of CO shows little variation. Increasing the steam to coal feed ratio from 0.4 to 0.65 results in all three of the main gas components measured to form a local maximum content at a steam/coal feed ratio of 0.55. The efficiency of desulphurization improves as the ratio of Ca to S, air to coal and the bed temperature are increased, while decreasing with increasing steam to coal feed ratios. The volatile trace element species in decreasing order of relative mass ratio released into the gas phase are Hg, Se, As, Co, Cr, Cd, Cu, and Zn. Besides Hg, Se, and As, for all other trace heavy metals the majority of their mass distribution remains within the char with the proportion contained within char always greater than their combined yields in the coal syngas and slag. The total PAHs in the coal syngas is greater than that contained in the original coal and this indicates that PAHs are formed during the coal gasification process.


Author(s):  
Witold Z˙ukowski

Burning premixed fuel-air mixtures in a bubbling fluidized bed is accompanied by some characteristic phenomena. The most striking one is the production of acoustic effects, indicating that combustion is not really continuous. A second, less obvious effect, is the NOx concentration in the flue gases falling with increasing bed temperature, observed above a certain critical mean bed temperature. To investigate the periodic burning of portions of methane-air mixture, photometric and acoustic signals were recorded simultaneously. Using a laboratory quartz reactor, explosions could be optically recorded in the bed, millimeters above distributor. With ethane fuel, the effective “combustion zone” in the reactor was also located by determining vertical temperature profiles, using eight thermocouples. When the bed temperature rises, maxima in the vertical temperature profiles associated with the “reaction zone” move from above the bubbling bed to the distributor. A mathematical model of unsteady combustion in a single bubble surrounded by bed material was used to simulate the process. Computed temperature maxima were compared with the experimental profiles. This meant finding the region where bubbles of premixed gases exploded, experimentally and from the model. A correlation between the NOx concentration and the location of the explosions (and diameter of the exploding bubbles) has also been found.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Wasi Z. Khan ◽  
Bernard M. Gibbs ◽  
Assem Ayaganova

This paper reports the measurements of SO3 emissions with and without limestone under unstaged and staged fluidized-bed combustion, carried out on a  m2 and 2 m high stainless-steel combustor at atmospheric pressure. The secondary air was injected 100 cm above the distributor. SO3 emissions were monitored for staging levels of 85 : 15, 70 : 30, and 60 : 40, equivalent to a primary air/coal ratio (PACR) of ~0.86, 0.75, and 0.67. Experiments were carried out at 0%–60% excess air level, 1-2 m/s fluidizing velocity, 800–850°C bed temperature, and 20–30 cm bed height. During unstaged combustion runs, SO3 emissions were monitored for a wide range of Ca/S ratios from 0.5 to 13. However, for the staged combustion runs, the Ca/S ratio was fixed at 3. SO3 was retained to a lesser extent than SO2, suggesting that SO2 reacts preferentially with CaO and that SO3 is involved in the sulphation process to a lesser degree. The SO3 emissions were found to be affected by excess air, whereas the fluidizing velocity and bed temperature had little effect. SO3 was depressed on the addition of limestone during both the staged and unstaged operations, and the extent of the reduction was higher under staged combustion.


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