The Effect of Cylinder Bore Distortion on Lube Oil Consumption and Blow-By

2012 ◽  
Author(s):  
Fatih Kagnici ◽  
Ozgen Akalin
Keyword(s):  
Finite Element ◽  
Piston Ring ◽  
Fourier Coefficients ◽  
Cylinder Block ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Engine Operation ◽  
Consumption Model ◽  
Cylinder Bore ◽  
Cylinder Bore Distortion

It is well-known that cylinder bore deformations during engine operation cause a number of problems in piston ring lubrication. Particularly, the deterioration of piston ring and cylinder bore conformability results in a significant increase in lubricating oil consumption (LOC). Therefore, measurement and identification of cylinder bore distortion has been an important subject for engine designers. In this study, an analytical lubricating oil consumption model was developed for a diesel engine. Piston stiffness was identified as an important input parameter for the oil consumption model, and the stiffness matrix of the piston was calculated using finite element simulations. In addition, finite element analysis was performed to determine the distorted cylinder block shape in engine running conditions. Pressure curves obtained in actual engine tests were used in the analysis. The Fourier coefficients of a distorted cylinder bore was calculated which characterize the deformed bore orders. Using these Fourier coefficients, several distorted bore shapes were regenerated, including a straight bore and the effect of each order on total lube oil consumption was investigated by means of the oil consumption model.

The Effect of Cylinder Bore Distortion on Lube Oil Consumption and Blow-By

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Fatih Kagnici ◽  
Ozgen Akalin
Keyword(s):  
Finite Element ◽  
Piston Ring ◽  
Fourier Coefficients ◽  
Cylinder Block ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Engine Operation ◽  
Consumption Model ◽  
Cylinder Bore ◽  
Cylinder Bore Distortion

It is well known that cylinder bore deformations during engine operation cause a number of problems in piston ring lubrication. Particularly, the deterioration of piston ring and cylinder bore conformability results in a significant increase in lubricating oil consumption. Therefore, measurement and identification of cylinder bore distortion has been an important subject for engine designers. In this study, an analytical lubricating oil consumption model was developed for a diesel engine. Piston stiffness was identified as an important input parameter for the oil consumption model, and the stiffness matrix of the piston was calculated using finite element simulations. In addition, finite element analysis was performed to determine the distorted cylinder block shape in engine running conditions. Pressure curves and loads obtained in actual engine tests were used in the analysis. The Fourier coefficients of a distorted cylinder bore was calculated which characterize the deformed bore orders. Using these Fourier coefficients, several distorted bore shapes were regenerated, including a straight bore and the effect of each order on total lube oil consumption was investigated by means of the oil consumption model.

A Study on Cylinder Bore Deformation of a Diesel Engine With Dry Liner Structure

2001 ◽  
Author(s):  
Shigeto Yamamoto ◽  
Hiroshi Sakita ◽  
Masaaki Takiguchi ◽  
Shinichi Sasaki
Keyword(s):  
Thermal Expansion ◽  
Diesel Engine ◽  
Room Temperature ◽  
Engine Speed ◽  
Cylinder Liner ◽  
Cylinder Block ◽  
Cylinder Pressure ◽  
Engine Operation ◽  
Actual Operation ◽  
Cylinder Bore

Abstract The deformation of the cylinder liner of a diesel engine in actual operation have been measured by the means of a rotary piston, and the deformation has been compared with those measured statically at room temperature. As a result, it is found that the deformation of the liner in engine operation is hardly affected by the deformation at room temperature, but it follows the deformation of the cylinder block where the liner is inserted. It is also found as follows: The deformation of the liner upper portion varies according to the head bolts and the engine load, while the effect of the cylinder pressure is insignificant. The deformation at the middle of the liner changes mainly by the thermal expansion in the thrust direction, while the deformation at the lower portion is not affected by the engine speed or the load.

Numerical Investigation of the Effects of Axial Cylinder Bore Profiles on Piston Ring Radial Dynamics

2003 ◽  
Vol 125 (4) ◽  
pp. 1081-1089 ◽  
Author(s):  
Y. Piao ◽  
S. D. Gulwadi
Keyword(s):  
High Speed ◽  
Piston Ring ◽  
Gasoline Engine ◽  
Engine Performance ◽  
Operating Conditions ◽  
Engine Oil ◽  
Oil Consumption ◽  
Ring Pack ◽  
Cylinder Bore

The role of cylinder bore shapes in engine performance has been the subject of several studies in recent years. In particular, the influence of bore distortion on oil consumption under high speed conditions has generated significant interest. In this paper, the effect of an axial bore profile on radial dynamics of a ring is investigated. Radial ring motions within grooves due to the axial bore profile can generate significant inertial effects and also have an impact on ring end-gap sizes and lubrication conditions at the ring-liner interfaces. The magnitude of such effects is dependent on the ring-pack configuration, engine operating conditions (speed and load) and axial bore profile details. These issues are investigated in this study due to their implication on engine oil consumption, friction and blow-by. The authors have developed an analytical expression to account for the effects of radial ring inertia due to an axial bore profile for implementation in a piston ring-pack simulation tool RINGPAK. Simulation results from a gasoline engine study are presented to illustrate the effects of engine speeds, ring tensions, and characteristics of axial bore profiles on ring radial dynamics and ring-liner lubrication. Relevant qualitative comparisons are made to experimental measurements available in the literature.

An Experimental Study on Relationship between Lubricating Oil Consumption and Cylinder Bore Deformation in Conventional Gasoline Engine

2009 ◽  
Vol 2 (1) ◽  
pp. 106-113 ◽  
Author(s):  
Naoki Iijima ◽  
Takeo Sakurai ◽  
Masaaki Takiguchi ◽  
Yasuo Harigaya ◽  
Takeshi Yamada ◽  
...  
Keyword(s):  
Experimental Study ◽  
Gasoline Engine ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Cylinder Bore

Numerical Investigation of the Effects of Axial Cylinder Bore Profiles on Piston Ring Radial Dynamics

2002 ◽  
Author(s):  
Y. Piao ◽  
S. D. Gulwadi
Keyword(s):  
High Speed ◽  
Piston Ring ◽  
Gasoline Engine ◽  
Engine Performance ◽  
Operating Conditions ◽  
Engine Oil ◽  
Oil Consumption ◽  
Ring Pack ◽  
Cylinder Bore

The role of cylinder bore shapes in engine performance has been the subject of several studies in recent years. In particular, the influence of bore distortion on oil consumption under high speed conditions has generated significant interest. In this paper, the effect of an axial bore profile on radial dynamics of a ring is investigated. Radial ring motions within grooves due to the axial bore profile can generate significant inertial effects and also have an impact on ring end-gap sizes and lubrication conditions at the ring-liner interfaces. The magnitude of such effects is dependent on the ring-pack configuration, engine operating conditions (speed and load) and axial bore profile details. These issues are investigated in this study due to their implication on engine oil consumption, friction and blow-by. The authors have developed an analytical expression to account for the effects of radial ring inertia due to an axial bore profile for implementation in a piston ring–pack simulation tool RINGPAK. Simulation results from a gasoline engine study are presented to illustrate the effects of engine speeds, ring tensions and characteristics of axial bore profiles on ring radial dynamics and ring-liner lubrication. Relevant qualitative comparisons are made to experimental measurements available in the literature.

Three Dimensional Ring Dynamics Modeling Approach for Analyzing Lubrication, Friction and Wear of Piston Ring-Pack

2017 ◽  
Author(s):  
K. G. Mahmoud ◽  
O. Knaus ◽  
T. Parikyan ◽  
M. Patete
Keyword(s):  
Friction And Wear ◽  
Piston Ring ◽  
Parameter Analysis ◽  
Engine Oil ◽  
Oil Consumption ◽  
Modeling Approach ◽  
Power Cylinder ◽  
Piston Ring Pack ◽  
Ring Pack ◽  
Cylinder Bore

The automotive industry is subjected to increasing pressure in order to improve fuel efficiency and reduce the CO2 emissions of internal combustion (IC) engines. The power cylinder system (piston, piston ring, and liner) contributes significantly to the friction losses, engine oil consumption and gas leakage called blow-by. The role of cylinder bore shape in engine performance has been the subject of several studies in recent years. High bore distortion must be avoided because it can lead to ring conformability issues, which leads to inadequate sealing resulting in increased blow-by and oil consumption. It also leads to asperity contact between the piston skirt and cylinder bore increasing friction causing abnormally high surface wear. Although bore distortion cannot be eliminated, engine manufacturers strive to contain it within acceptable limits. Therefore, numerical analysis of the power cylinder with physically based mathematical models becomes very essential to the engine and component manufacturer in order to reduce engine development lead time and minimize the number of engine tests. The integrated ring-pack modeling methodology developed by the authors [1] is used to investigate the piston ring-pack performance. Although the modeling approach can be used for extensive parameter analysis of piston, piston rings and lubrication oil consumption, the influence of the bore distortion on the ring conformability and its impact on blow-by, friction and wear is highlighted in this study. Piston tilting, piston ring twist and surface roughness of the piston ring and liner have been taken into consideration.

A Study on a Rotational Force Acting on the Piston Ring of a Gasoline Engine

2019 ◽  
Author(s):  
Kenta Tomizawa ◽  
Akemi Ito
Keyword(s):  
Piston Ring ◽  
Gasoline Engine ◽  
Periodic Wave ◽  
Operating Conditions ◽  
Wave Form ◽  
Oil Consumption ◽  
Rotational Force ◽  
Oil Transport ◽  
Ring Rotation ◽  
Cylinder Bore

Abstract Oil consumption of an engine causes particulate matter, poisoning catalysts and sometimes abnormal combustion like pre-ignition. One of the factors of oil consumption is oil transport via a piston ring-gap. Coincident of ring-gaps at a same position may cause an increase in oil consumption. In this research, the effect of coincident the ring gaps on oil consumption was measured using with/without the a stopper pin for the ring rotation by sulfur tracer method. A lot of spikes was found in the wave form of sulfur concentrate for the rings without the stopper pin, and higher value of oil consumption was simultaneously measured. Then the force which caused ring rotation (hereafter ‘rotational force’) was measured by a newly developed method. A cantilever was installed in the ring gap, and the strain gauges were pasted on the cantilever. Therefore, the rotational force was measured as the bending stress of the cantilever. It was found that the rotational force showed a periodic wave form against the crank angle. Furthermore, it was also found that the amplitude of the rotational force was strong affected by the engine operating conditions. The rotational force was also affected by the gap position. It was assumed that not only the piston lateral motion but also the cylinder bore shape affected the rotational force. The mechanism of generating the rotational force is the future subject.

A Study on the Distribution of Oil Film Thickness in the Circumferential Direction of Oil Ring in a Gasoline Engine

2019 ◽  
Author(s):  
Akemi Ito ◽  
Tadatsugu Hakkaku ◽  
Kazuya Mochiduki ◽  
Keita Tomotsune ◽  
Masatsugu Inui ◽  
...  
Keyword(s):  
Film Thickness ◽  
Piston Ring ◽  
Gasoline Engine ◽  
Axial Direction ◽  
Circumferential Direction ◽  
Sliding Surface ◽  
Oil Consumption ◽  
Measuring Point ◽  
Oil Film ◽  
Cylinder Bore

Abstract Oil traveling upward through the sliding surface of a piston ring causes oil consumption of an engine. Piston rings are designed considering conformability to deformed cylinder bore. However, cylinder deformation sometimes affects strongly oil consumption. It suggests that a piston ring cannot conform dynamically to the cylinder bore. In this study, distribution of oil film thickness of an oil ring was measured for investigating the dynamic conformability. An optical fiber has embedded in the sliding surface of the lower rail of the oil ring, and oil film thickness was measured by laser induced fluorescence method. The measuring point was rotated in the circumferential direction, so the distribution in both the circumferential and the axial direction could be measured. Thick oil films partially were found and it was found that the oil ring did not conformed to the deformed cylinder bore dynamically. Furthermore, such oil film showed thicker value than those expected theoretically. It was showed that dynamic conformability must be considered for piston ring design for reducing oil consumption.

Effect of Cylinder Bore Out-of-Roundness on Piston Ring Rotation and Engine Oil Consumption

1993 ◽  
Author(s):  
Eric W. Schneider ◽  
Daniel H. Blossfeld ◽  
Donald C. Lechman ◽  
Robert F. Hill ◽  
Richard F. Reising ◽  
...  
Keyword(s):  
Piston Ring ◽  
Engine Oil ◽  
Oil Consumption ◽  
Ring Rotation ◽  
Cylinder Bore

On the lubrication characteristics of piston ring under different engine operation conditions

2019 ◽  
Vol 72 (1) ◽  
pp. 101-108
Author(s):  
Jun Sun ◽  
Xiao Zhang ◽  
Jianxiong Zhu ◽  
Yaming Gao ◽  
Hu Wang ◽  
...  
Keyword(s):  
Piston Ring ◽  
Cylinder Liner ◽  
Operating Conditions ◽  
Lubricating Oil ◽  
Cylinder Wall ◽  
Engine Operation ◽  
Operating Condition ◽  
Content Type ◽  
Lubrication Characteristics ◽  
Stroke Engine

Purpose Currently, lubrication analysis of piston ring is generally done under engine rated operating condition. However, the engine (such as the vehicle engine) does not always operate in rated operating condition, and its operating condition changes frequently in actual use. In addition, the lubrication status of piston ring is generally assumed as the flooded lubrication or a certain form of poor lubrication in most of the lubrication analysis. Design/methodology/approach In this paper, based on the equations about the flow rate of lubricating oil and the variation of control volume, the flow model of lubricating oil in the piston ring-cylinder liner conjunction is established. The lubrication analysis of piston ring for a four-stroke engine under different engine operating conditions is done, in which the lubricating oil at the inlet of piston ring is considered as the lubricating oil attached on the relevant location of cylinder wall after the piston ring moves over at the previous stroke. Findings There is remarkable difference for the lubrication characteristics of the piston ring under different engine operating conditions. The worst lubrication status of piston ring may not take place under engine rated operating condition. Originality/value In this paper, based on the measured engine cylinder pressure, the lubrication analysis of piston ring for a four-stroke engine under different engine operating conditions is done in which the lubricating oil supply condition at the inlet of piston ring is considered. The results of this paper are helpful for the design and research of engine piston ring-cylinder liner conjunction.

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