Analysis of the Influence of Blade Pattern Characteristics on the Forced Response of Mistuned Blisks With a Cyclic CMS-Based Substructure Model

Author(s):  
Andreas Hohl ◽  
Lars Panning ◽  
Jo¨rg Wallaschek

In turbomachinery applications bladed disks and blisks are subjected to high dynamic loads due to fluctuating gas forces. The dynamic excitation results in high vibration amplitudes which can lead to high cycle fatigue failures (HCF). Herein, the blades are almost identical but differ due to wear or small manufacturing tolerances. These small deviations of the blade properties can lead to a localization of the vibrational energy in single blades and even higher risk of HCF. Intentional mistuning, for example an alternating alignment of two different blades AB around the blisk, has been studied in literature to decrease the sensitivity against statistical mistuning. Using a Component Mode Synthesis (CMS) based mistuning model the influence of intentional mistuning on blisks is analyzed in this paper. Therein, the CMS of the disk is calculated with a fast and accurate cyclic symmetry approach. Therefore, the CMS of the disk can be calculated with one disk segment of the underlying Finite Element Model. The so called Wave Based Substructuring (WBS) is used to reduce the (numerous) coupling degrees of freedom between the disk and the blades with a truncated set of waves. The orthogonal waves are derived with a Singular Value Decomposition or a QR decomposition from the normal modes at the coupling degrees of freedom (DOF) calculated by a cyclic modal analysis of the full structure. In a case study the Reduced Order Model (ROM) of a spatial Finite Element Model is used to determine the influence of intentional mistuning with additional statistical mistuning on the forced response of blisks.

Author(s):  
Andreas Hohl ◽  
Benedikt Kriegesmann ◽  
Jo¨rg Wallaschek ◽  
Lars Panning

In turbomachinery applications bladed disks are subjected to high dynamic loads due to fluctuating gas forces. Dynamic excitation can result in high vibration amplitudes which can lead to high cycle fatigue (HCF) failures. Herein, the blades are almost identical but differ due to wear or small manufacturing tolerances. Especially, after regeneration and repair procedures the properties of the blades can differ with a high variance. These deviations of the blade properties can lead to a localization of the vibrational energy in single blades and even higher risk of HCF. A recently developed substructure model with a combination of the Hurty transformation or Component Mode Synthesis (CMS) and the so called Wave Based Substructuring (WBS) is used to obtain a Reduced Order Model (ROM) with a reasonable low number of degrees of freedom. The CMS of the disk can be calculated with one cyclic disk segment of the underlying finite element model. The WBS is used to describe the numerous coupling degrees of freedom between the disk and the blades with a truncated set of waves. The orthogonal waves are derived by a Singular Value Decomposition or a QR decomposition from the coupling nodes normal modes calculated by a cyclic modal analysis of the full structure. The blade eigenvalues of the clamped blade can be mistuned individually under consideration of the variance as well as the correlation between the different eigenvalues of the blades. Monte-Carlo-Simulations are performed to calculate the effect of these parameters on the forced response of a mistuned bladed disk for blade dominated modes. Furthermore, Monte-Carlo-Simulations and a constraint optimization approach is used to calculate the worst and best case blade patterns for specific blade patterns and blade patterns with distributed blade properties.


Author(s):  
Andreas Hohl ◽  
Christian Siewert ◽  
Lars Panning ◽  
Jo¨rg Wallaschek

A efficient method for the calculation of the forced response of mistuned bladed disks is introduced. Based on the Component Mode Synthesis techniques the structure is divided into substructures, namely the disk and the blades. The Component Mode Synthesis of the disk is calculated with a fast and accurate cyclic symmetry approach. A recently developed method called Wave Based Substructuring is used to describe the (numerous) coupling degrees of freedom between the disk and the blades. The orthogonal waves are derived with a Singular Value Decomposition or a QR decomposition from the coupling nodes’ normal modes calculated by a modal analysis of the full structure.


Author(s):  
Ioannis T. Georgiou

In this work, the nonlinear coupled dynamics of a sandwich structure with hexagonal honeycomb core are characterized in terms of Proper Orthogonal Decomposition modes. A high fidelity nonlinear finite element model is derived to describe geometric nonlinearity and displacement and rotation fields that govern the coupled dynamics. Contrary to equivalent continuum models used to predict vibration properties of lattice and sandwich structures, a high fidelity finite element model allows for a quite detailed description of the distributed complicated geometric nonlinearity of the core. It was found that the free dynamics excited by a blast load and the forced dynamics excited by a harmonic force posses POD modes which are localized in space and time. The processing of the simulated dynamics by the Time Discrete Proper Transform forms a means to study the nonlinear coupled dynamics of sandwich structures in the context of nonlinear normal modes of vibration and reduced order models.


2000 ◽  
Author(s):  
Tammy Haut Donahue ◽  
Maury L. Hull ◽  
Mark M. Rashid ◽  
Christopher R. Jacobs

Abstract A finite element model of the tibio-femoral joint in the human knee was created using a new technique for developing accurate solid models of soft tissues (i.e. cartilage and menisci). The model was used to demonstrate that constraining rotational degrees of freedom other than flexion/extension when the joint is loaded in compression markedly affects the load distribution between the medial and lateral sides of the joint. The model also was used to validate the assumption that the bones can be treated as rigid.


2014 ◽  
Vol 34 (4) ◽  
pp. 323-332 ◽  
Author(s):  
Gang Liu ◽  
Wei Tang ◽  
Ying-Lin Ke ◽  
Qing-Liang Chen ◽  
Yunbo Bi

Purpose – The purpose of this paper is to propose a new model for optimizing pre-joining processes quickly and accurately, guiding workers to standardized operations. For the automatic riveting in panel assemblies, the traditional approach of determination of pre-joining processes entirely rests on the experience of workers, which leads to the improper number, location and sequence of pre-joining, the low quality stability and the high repair rate in most cases. Design/methodology/approach – The clearances computation with the complete finite element model for every process combination is time-consuming. Therefore a fast pre-joining processes optimization model (FPPOM) is proposed. This model treats both the measured initial clearances and the stiffness matrices of key points of panels as an input; considers the permissive clearances as an evaluation criterion; regards the optimal number, location and sequence as an objective; and takes the neighborhood-search-based adaptive genetic algorithm as a solution. Findings – A comparison between the FPPOM and complete finite element model with clearances (CFEMC) was made in practice. Further, the results indicate that running the FPPOM is time-saving by >90 per cent compared with the CFEMC. Practical implications – This paper provides practical insights into realizing the pre-joining processes optimization quickly. Originality/value – This paper is the first to propose the FPPOM, which could simplify the processes, reduce the degrees of freedom of nodes and conduct the manufacturers to standardized manipulations.


2010 ◽  
Vol 132 (8) ◽  
Author(s):  
Jason P. Halloran ◽  
Chadd W. Clary ◽  
Lorin P. Maletsky ◽  
Mark Taylor ◽  
Anthony J. Petrella ◽  
...  

Evaluating total knee replacement kinematics and contact pressure distributions is an important element of preclinical assessment of implant designs. Although physical testing is essential in the evaluation process, validated computational models can augment these experiments and efficiently evaluate perturbations of the design or surgical variables. The objective of the present study was to perform an initial kinematic verification of a dynamic finite element model of the Kansas knee simulator by comparing predicted tibio- and patellofemoral kinematics with experimental measurements during force-controlled gait simulation. A current semiconstrained, cruciate-retaining, fixed-bearing implant mounted in aluminum fixtures was utilized. An explicit finite element model of the simulator was developed from measured physical properties of the machine, and loading conditions were created from the measured experimental feedback data. The explicit finite element model allows both rigid body and fully deformable solutions to be chosen based on the application of interest. Six degrees-of-freedom kinematics were compared for both tibio- and patellofemoral joints during gait loading, with an average root mean square (rms) translational error of 1.1 mm and rotational rms error of 1.3 deg. Model sensitivity to interface friction and damping present in the experimental joints was also evaluated and served as a secondary goal of this paper. Modifying the metal-polyethylene coefficient of friction from 0.1 to 0.01 varied the patellar flexion-extension and tibiofemoral anterior-posterior predictions by 7 deg and 2 mm, respectively, while other kinematic outputs were largely insensitive.


1998 ◽  
Vol 120 (1) ◽  
pp. 80-86 ◽  
Author(s):  
Guan-Liang Qian ◽  
Suong V. Hoa ◽  
Xinran Xiao

In this paper, a higher order rectangular plate bending element based on a Higher Order Shear Deformation Theory (HSDT) is developed. The element has 4 nodes and 20 degrees of freedom. The transverse displacement is interpolated by using an optimized interpolation function while the additional rotation degrees of freedom are approximated by linear Lagrange interpolation. The consistent element mass matrix is used. A damped element is introduced to the finite element model. The proposed FEM is used to calculate eigenfrequencies and modal damping of composite plates with various boundary conditions and different thicknesses. The results show that the present FEM gives excellent results when compared to other methods and experiment results, and is efficient and reliable for both thick and thin plates. The proposed finite element model does not lock in the thin plate situation and does not contain any spurious vibration mode, and converges rapidly. It will provide a good basis for the inverse analysis of vibration of a structure.


2014 ◽  
Vol 551 ◽  
pp. 444-447
Author(s):  
Sheng Lin ◽  
Xi Kong ◽  
Chun Wang

Based on the method of Freedom and Constraint Topology (FACT), a compliant mechanism with 3 degrees of freedom is designed. The 3 DOF are one movement and two rotations, which belongs to Case 3, Type 2. The whole stiffness matrix of the compliant mechanism is obtained. The finite element model is established for statics analysis. The results of theory analysis and finite element method are closed.


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