Development of an Integrated Design System (IDS) for Hydraulic Machinery

Author(s):  
C. Schmalhorst ◽  
B. Fluri ◽  
R. Schilling

An integrated computer-aided system for the initial design and optimisation of hydraulic machinery components, i.e. bladings of centrifugal pumps and fans as well as of water turbines, is presented. The IDS developed at the Institute of Fluidmechanics consists of an artificial neural network (ANN) for the initial design of components, a finite volume CFD-code based on the Reynolds-averaged Navier-Stokes equations and a finite element based computational structural analysis (CSA) code, as well as of an efficient module for the interactive modification of geometry of components. The design and optimisation process is demonstrated for a Francis turbine runner blading. The process starts with an initial design taken from the ANN which is in the next step analysed by means of our inhouse Navier-Stokes solver NS3D with respect to the performances to be guaranteed. The turbine stage is modelled as a single blade passage of the rotor and a stator blading. The CFD-results may be analysed by tailor-made post-processing. Based on the numerical simulation results the initial design may be interactively improved in an iterative process. The design targets in this stage of the process are efficiency and cavitation behaviour of the runner. Finally, the CFD-results are used as boundary conditions for a steady state CSA simulation yielding the distribution and magnitude of stresses within the runner, especially between the blades and the runner band (shroud). In addition to the time-independant CFD- and CSA-simulations a transient Fluid-Structur-Interaction (FSI) analysis may be simulated taking into account all blade passages in the rotor as well as in the stator. This simulation model yields a much more accurate loading of the structure due to unsteady pressure distributions. In this step the design can be scrutinised with respect to its fatigue resistance. After generating a design satisfying all requirements and boundary conditions the optimised geometry is fed back into the ANN to be used for similar applications. After having carried out design and optimisation processes for a number of characteristic hydraulic machinery a higher level of efficiency and cavitation behaviour may be reached.

Author(s):  
Fahua Gu ◽  
Mark R. Anderson

The design of turbomachinery has been focusing on the improvement of the machine efficiency and the reduction of the design cost. This paper presents an integrated design system to create the machine geometry and to predict the machine performance at different levels of approximation, including one-dimensional design and analysis, quasi-three-dimensional-(blade-to-blade, throughflow) and full-three-dimensional-steady-state CFD analysis. One of the most important components, the Reynolds-averaged Navier-Stokes solver, is described in detail. It originated from the Dawes solver with numerous enhancements. They include the use of the low speed pre-conditioned full Navier-Stokes equations, the addition of the Spalart-Allmaras turbulence model and an improvement of wall functions related with the turbulence model. The latest upwind scheme, AUSM, has been implemented too. The Dawes code has been rewritten into a multi-block solver for O, C, and H grids. This paper provides some examples to evaluate the effect of grid topology on the machine performance prediction.


Author(s):  
Kangrui Zhou ◽  
Yueqiang Shang

AbstractBased on full domain partition, three parallel iterative finite-element algorithms are proposed and analyzed for the Navier–Stokes equations with nonlinear slip boundary conditions. Since the nonlinear slip boundary conditions include the subdifferential property, the variational formulation of these equations is variational inequalities of the second kind. In these parallel algorithms, each subproblem is defined on a global composite mesh that is fine with size h on its subdomain and coarse with size H (H ≫ h) far away from the subdomain, and then we can solve it in parallel with other subproblems by using an existing sequential solver without extensive recoding. All of the subproblems are nonlinear and are independently solved by three kinds of iterative methods. Compared with the corresponding serial iterative finite-element algorithms, the parallel algorithms proposed in this paper can yield an approximate solution with a comparable accuracy and a substantial decrease in computational time. Contributions of this paper are as follows: (1) new parallel algorithms based on full domain partition are proposed for the Navier–Stokes equations with nonlinear slip boundary conditions; (2) nonlinear iterative methods are studied in the parallel algorithms; (3) new theoretical results about the stability, convergence and error estimates of the developed algorithms are obtained; (4) some numerical results are given to illustrate the promise of the developed algorithms.


2018 ◽  
Vol 8 (9) ◽  
pp. 1413 ◽  
Author(s):  
Dan Yao ◽  
Kwongi Lee ◽  
Minho Ha ◽  
Cheolung Cheong ◽  
Inhiug Lee

A new pump, called the hybrid airlift-jet pump, is developed by reinforcing the advantages and minimizing the demerits of airlift and jet pumps. First, a basic design of the hybrid airlift-jet pump is schematically presented. Subsequently, its performance characteristics are numerically investigated by varying the operating conditions of the airlift and jet parts in the hybrid pump. The compressible unsteady Reynolds-averaged Navier-Stokes equations, combined with the homogeneous mixture model for multiphase flow, are used as the governing equations for the two-phase flow in the hybrid pump. The pressure-based methods combined with the Pressure-Implicit with Splitting of Operators (PISO) algorithm are used as the computational fluid dynamics techniques. The validity of the present numerical methods is confirmed by comparing the predicted mass flow rate with the measured ones. In total, 18 simulation cases that are designed to represent the various operating conditions of the hybrid pump are investigated: eight of these cases belong to the operating conditions of only the jet part with different air and water inlet boundary conditions, and the remaining ten cases belong to the operating conditions of both the airlift and jet parts with different air and water inlet boundary conditions. The mass flow rate and the efficiency are compared for each case. For further investigation into the detailed flow characteristics, the pressure and velocity distributions of the mixture in a primary pipe are compared. Furthermore, a periodic fluctuation of the water flow in the mass flow rate is found and analyzed. Our results show that the performance of the jet or airlift pump can be enhanced by combining the operating principles of two pumps into the hybrid airlift-jet pump, newly proposed in the present study.


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