Determination of Static and Dynamic Injection Characteristics of a Common-Rail Direct Injection Diesel Engine Fuelled by CME-Diesel Blends

Author(s):  
Ervin Santos ◽  
Edwin Quiros

Much interest is given to the research in biodiesel these days. It is renewable and has similar properties to conventional diesel. Biodiesel is also generally seen to produce less emissions, hence it is seen as an attractive and a greener alternative source of energy. Biodiesels are also referred to as Fatty Acid Methyl Esters (FAME). They are obtained from the transesterification of oils from organic products such as animal fat or vegetable oil. Common biodiesel feedstocks are soybean (USA), rapeseed (Europe), palm, and coconut (Asia). The Philippines, being one of the largest producers of coconut in the world, should have a substantial interest in this. Biodiesel in the Philippines is obtained from coconut oil and is commonly called Coconut Methyl Ester (CME). There is a number of research works available that study the effects of biodiesel when used to run diesel engines, although there is notably less studies on CME and particularly Philippine-CME available. This work aims to show the fuel injection timing and duration of a Common Rail Direct Injection (CRDI) engine run by CME-diesel with neat diesel as baseline. There are two sets of injection parameters that describe the injection behaviour of an engine. The static injection parameters refer to the electronic commands given out by the Electronic Control Unit (ECU) while the dynamic injection parameters refer to the actual physical injection happening in the fuel injector nozzle. Knowledge of these information may help explain possible differences in performance and/or emissions observed in biodiesel-fed engines. The static injection commands were obtained by tapping into the solenoid signal wire from the ECU. The dynamic injection parameters were estimated from line pressure signals in the fuel injection line. All the tests were done on the AVL Eddy Current Engine Dynamometer in the University of the Philippines Vehicle Research and Testing Laboratory. Baseline data were recorded from 100% neat diesel, then volumetric blends B10 (10% CME biodiesel and 90% neat diesel) and B20 (20% CME biodiesel and 80% neat diesel) were mixed for the tests. The CRDI engine was ran at full load, sweeping the operating range at 400 RPM increments from 800 to 4000. The results showed no significant difference in the static injection parameters of the CME-diesel blend-fed engines as compared to being ran with neat diesel. As for the dynamic injection parameters, there were some significant differences observed in the higher engine speeds starting at 2800 RPM. The observed changes were attributed to the differences in the physiochemical properties of CME biodiesel as compared to neat diesel.

2013 ◽  
Vol 465-466 ◽  
pp. 322-326 ◽  
Author(s):  
M. Adlan Abdullah ◽  
Farid Nasir Ani ◽  
Masjuki Hassan

It is in the interest of proponents of biodiesel to increase the utilization of the renewable fuel. The similarities of the methyl ester properties to diesel fuel and its miscibility proved to be an attractive advantage. It is however generally accepted that there are some performance and emissions deficit when a diesel engine is operated with biodiesel. There are research efforts to improve the diesel engine design to optimize the combustion with biodiesel. Since the common rail engines operates on flexible injection strategies, there exist an opportunity to improve engine performance and offset the fuel economy deficit by means of optimizing the engine control strategies. This approach may prove to be more practical and easily implemented. This study investigated the effects of the fuel injection parameters - rail pressure, injection duration and injection timing - on a common rail passenger car engine in terms of the fuel economy. Palm oil based biodiesel up to 30% blend in diesel was used in this study. The end of injection, (EOI), was found to be the most important parameter for affecting fuel consumption and thermal efficiency.


In the current scenario of automotive industries, it is much challenging for the research and developers to develop updated engines/vehicles to satisfy the proposed demands of environmental policy levels. To achieve the expected demands of emissions coming out from an engine exhaust not only with the help of converters in the exhaust pipe line but also the emissions should be controlled during burning of fuel with air in the ignition chamber itself. The controlled combustion of fuel and air requires not only the control fuel injection timing with duration of injection and tune up of the complete fuel injection system with hardware components of ECU but also requires the control of ignition timing. The complete electronic control for petrol engine with direct injection unit is required to communicate between PC and an engine. CAN with SPI interface is used to communicate the electronic control unit with engine


Author(s):  
D.K. Dond ◽  
N.P. Gulhane

Limited fossil fuel reservoir capacity and pollution caused by them is the big problem in front of researchers. In the present paper, an attempt was made to find a solution to the same. The conventional fuel injection system was retrofitted with a simple version of the common rail direct injection system for the small diesel engine. Further, the effect of injection system parameters was observed on the performance and emission characteristics of the retrofitted common rail direct injection diesel engine. The parameters such as injection pressure, the start of pilot injection timing, the start of main injection timing and quantity of percentage fuel injection during the pilot and main injection period were considered for experimental investigation. It was observed that all the evaluated parameters were found vital for improving the engine’s performance and emission characteristics. The retrofitted common rail direct injection system shows an average 7% rise in brake thermal efficiency with economic, specific fuel consumption. At the same time, much more reduction in hydrocarbon, carbon monoxide and smoke opacity with a penalty of a slight increase in nitrogen oxides.


Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 7142
Author(s):  
T. M. Yunus Khan ◽  
Manzoore Elahi M. Soudagar ◽  
S. V. Khandal ◽  
Syed Javed ◽  
Imran Mokashi ◽  
...  

An existing diesel engine was fitted with a common rail direct injection (CRDi) facility to inject fuel at higher pressure in CRDi mode. In the current work, rotating blades were incorporated in the piston cavity to enhance turbulence. Pilot fuels used are diesel and biodiesel of Ceiba pentandra oil (BCPO) with hydrogen supply during the suction stroke. Performance evaluation and emission tests for CRDi mode were carried out under different loading conditions. In the first part of the work, maximum possible hydrogen substitution without knocking was reported at an injection timing of 15° before top dead center (bTDC). In the second part of the work, fuel injection pressure (IP) was varied with maximum hydrogen fuel substitution. Then, in the third part of the work, exhaust gas recirculation (EGR), was varied to study the nitrogen oxides (NOx) generated. At 900 bar, HC emissions in the CRDi engine were reduced by 18.5% and CO emissions were reduced by 17% relative to the CI mode. NOx emissions from the CRDi engine were decreased by 28% relative to the CI engine mode. At 20%, EGR lowered the BTE by 14.2% and reduced hydrocarbons, nitrogen oxide and carbon monoxide by 6.3%, 30.5% and 9%, respectively, compared to the CI mode of operation.


Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1122
Author(s):  
Yew Heng Teoh ◽  
Heoy Geok How ◽  
Ching Guan Peh ◽  
Thanh Danh Le ◽  
Huu Tho Nguyen

The diesel engine is one of the solutions to slow down fossil fuel depletion due to its high efficiency. However, its high pollutant emission limits its usage in many fields. To improve its efficiency and emissions, a conventional mechanical fuel injection system (MFI) was be replaced with common rail direct injection (CRDI) system for the purpose of this study. In this way, injection parameters such as injection timing, injection pressure and multiple injection schemes can be tuned to enhance the engine performance. The rail pressure and engine speed response of the modified diesel engine was tested. It was found that by advancing the start of injection timing (SOI) timing or increasing the rail pressure, the brake torque generated can be increased. Multiple injection schemes can be implemented to reduce the peak heat release rate (HRR). Post injection was observed to increase the late combustion HRR. The maximum pressure rise rate (PRR) can be reduced by applying pilot injection. Further research was conducted on optimizing fuel injector parameters to improve the indicated mean effective pressure (IMEP) consistency and reduce injector power consumption. The consistency of IMEP was indicated by coefficient of variation (CoV) of IMEP. The injector parameters included open time, low time and duty cycle of injector signals. These parameters were optimized by carrying out response surface methodology. The optimized parameters were observed to be 230 µs for open time, 53µs for low time and 27.5% for duty cycle. The percentage of error of CoV of IMEP and injector power were found to be lower than 5% when the predicted results are compared with experimental results.


Author(s):  
Nik Rosli Abdullah ◽  
Rizalman Mamat ◽  
Miroslaw L Wyszynski ◽  
Anthanasios Tsolakis ◽  
Hongming Xu

2012 ◽  
Vol 614-615 ◽  
pp. 337-342
Author(s):  
Li Luo ◽  
Bin Xu ◽  
Zhi Hao Ma ◽  
Jian Wu ◽  
Ming Li

In this study, the effect of injection timing on combustion characteristics of a direct injection, electronically controlled, high pressure, common rail, turbocharged and intercooled engine fuelled with different pistacia chinensis bunge seed biodiesel/diesel blends has been experimentally investigated. The results indicated that brake specific fuel consumption reduces with the increasing of fuel injection advance angle and enhances with the increasing of biodiesel content in the blends. The peak of cylinder pressure and maximum combustion temperature increase evidently with the increment of fuel injection advance angle. However, the combustion of biodiesel blends starts earlier than diesel at the same fuel injection advance angle. At both conditions, the combustion duration and the peak of heat release rate are insensitive to the changing of injection timing.


2018 ◽  
Vol 173 (2) ◽  
pp. 3-8
Author(s):  
Mirosław KARCZEWSKI ◽  
Krzysztof KOLIŃSKI

Majority of modern diesel engines is fitted with common-rail (CR) fuel systems. In these systems, the injectors are supplied with fuel under high pressure from the fuel rail (accumulator). Dynamic changes of pressure in the fuel rail are caused by the phenomena occurring during the fuel injection into the cylinders and the fuel supply to the fuel rail through the high-pressure fuel pump. Any change in this process results in a change in the course of pressure in the fuel rail, which, upon mathematical processing of the fuel pressure signal, allows identification of the malfunction of the pump and the injectors. The paper presents a methodology of diagnosing of CR fuel injection system components based on the analysis of dynamic pressure changes in the fuel rail. In the performed investigations, the authors utilized LabView software and a µDAC data acquisition module recording the fuel pressure in the rail, the fuel injector control current and the signal from the camshaft position sensor. For the analysis of the obtained results, ‘FFT’ and ‘STFT’ were developed in order to detect inoperative injectors based on the curves of pressure in the fuel rail. The performed validation tests have confirmed the possibility of identification of malfunctions in the CR system based on the pressure curves in the fuel rail. The ‘FFT’ method provides more information related to the system itself and accurately shows the structure of the signal, while the ’STFT’ method presents the signal in such a way as to clearly identify the occurrence of the fuel injection. The advantage of the above methods is the accessibility to diagnostic parameters and their non-invasive nature.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Datta Bharadwaz Yellapragada ◽  
Govinda Rao Budda ◽  
Kavya Vadavelli

Purpose The present work aims at improving the performance of the engine using optimized fuel injection strategies and operating parameters for plastic oil ethanol blends. To optimize and predict the engine injection and operational parameters, response surface methodology (RSM) and artificial neural networks (ANN) are used respectively. Design/methodology/approach The engine operating parameters such as load, compression ratio, injection timing and the injection pressure are taken as inputs whereas brake thermal efficiency (BTHE), brake-specific fuel consumption (BSFC), carbon monoxide (CO), hydrocarbons (HC), oxides of nitrogen (NOx) and smoke emissions are treated as outputs. The experiments are designed according to the design of experiments, and optimization is carried out to find the optimum operational and injection parameters for plastic oil ethanol blends in the engine. Findings Optimum operational parameters of the engine when fuelled with plastic oil and ethanol blends are obtained at 8 kg of load, injection pressure of 257 bar, injection timing of 17° before top dead center and blend of 15%. The engine performance parameters obtained at optimum engine running conditions are BTHE 32.5%, BSFC 0.24 kg/kW.h, CO 0.057%, HC 10 ppm, NOx 324.13 ppm and smoke 79.1%. The values predicted from ANN are found to be more close to experimental values when compared with the values of RSM. Originality/value In the present work, a comparative analysis is carried out on the prediction capabilities of ANN and RSM for variable compression ratio engine fuelled with ethanol blends of plastic oil. The error of prediction for ANN is less than 5% for all the responses such as BTHE, BSFC, CO and NOx except for HC emission which is 12.8%.


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