scholarly journals A Particle/sCO2 Heat Exchanger Testbed and Reference Cycle Cost Analysis

Author(s):  
Matt D. Carlson ◽  
Clifford K. Ho

The high-temperature particle – supercritical carbon dioxide (sCO2) Brayton power system is a promising option for concentrating solar power (CSP) plants to achieve SunShot metrics for high-temperature operation, efficiency, and cost. This system includes a falling particle receiver to collect solar thermal radiation, a dry-cooled sCO2 Brayton power block to produce electricity, and a particle to sCO2 heat exchanger to couple the previous two. While both falling particle receivers and sCO2 Brayton cycles have been demonstrated previously, a high temperature, high pressure particle/sCO2 heat exchanger has never before been demonstrated. Industry experience with similar heat exchangers is limited to lower pressures, lower temperatures, or alternative fluids such as steam. Sandia is partnering with three experienced heat exchanger manufacturers to develop and down-select several designs for the unit that achieves both high performance and low specific cost to retire risks associated with a solar thermal particle/sCO2 power system. This paper describes plans for the construction of a particle sCO2 heat exchanger testbed at Sandia operating above 700 °C and 20 MPa, with the ability to couple directly with a previously-developed falling particle receiver for on-sun testing at the National Solar Thermal Test Facility (NSTTF).

1978 ◽  
Author(s):  
C. F. McDonald

With soaring fuel costs and diminishing clean fuel availability, the efficiency of the industrial gas turbine must be improved by utilizing the exhaust waste heat by either incorporating a recuperator or by co-generation, or both. In the future, gas turbines for power generation should be capable of operation on fuels hitherto not exploited in this prime-mover, i.e., coal and nuclear fuel. The recuperative gas turbine can be used for open-cycle, indirect cycle, and closed-cycle applications, the latter now receiving renewed attention because of its adaptability to both fossil (coal) and nuclear (high temperature gas-cooled reactor) heat sources. All of these prime-movers require a viable high temperature heat exchanger for high plant efficiency. In this paper, emphasis is placed on the increasingly important role of the recuperator and the complete spectrum of recuperative gas turbine applications is surveyed, from lightweight propulsion engines, through vehicular and industrial prime-movers, to the large utility size nuclear closed-cycle gas turbine. For each application, the appropriate design criteria, types of recuperator construction (plate-fin or tubular etc.), and heat exchanger material (metal or ceramic) are briefly discussed.


Author(s):  
Hooshang Heshmat ◽  
James F. Walton

Abstract To achieve high power density Gas Turbine Engines (GTEs), R&D efforts have strived to develop machines that spin faster and run hotter. One method to achieve that goal is to use high temperature capable foil bearings. In order to successfully integrate these advanced foil bearings into GTE systems, a theoretical understanding of both bearing and rotor system integration is essential. Without a fundamental understanding and sound theoretical modeling of the foil bearing coupled with the rotating system such an approach would prove application efforts fruitless. It is hoped that the information provided in this paper will open up opportunistic doors to designs presently thought to be impossible. In this paper an attempt is made to describe how an advanced foil bearing is modeled for extreme high temperature operation in high performance turbomachinery including GTEs, Supercritical CO2 turbine generators and others. The authors present the advances in foil bearing capabilities that were crucial to achieving high temperature operation. Achieving high performance in a compliant foil bearing under the wide extremes of operating temperatures, pressures and speeds, requires a bearing system design approach that accounts for the highly interrelated compliant surface foil bearing elements such as: the structural stiffness and frictional characteristics of the underlying compliant support structure across the operating temperature and pressure spectrum; and the coupled interaction of the structural elements with the hydrodynamic pressure generation. This coupled elasto-hydrodynamic-Finite Element highly non-linear iterative methodology will be used by the authors to present a series of foil bearing design evaluations analyzing and modeling the foil bearing under extreme conditions. The complexity of the problem of achieving foil bearing system operation beyond 870°C (1600°F) requires as a prerequisite the attention to the tribological details of the foil bearing. For example, it is necessary to establish how both the frictional and viscous damping coefficient elements as well as the structural and hydrodynamic stiffness are to be combined. By combining these characteristics the influence of frictional coefficients of the elastic and an-elastic materials on bearing structural stiffness and hence the bearing effective coupled elasto-hydrodynamic stiffness coefficients will be shown. Given that the bearing dynamic parameters — stiffness and damping coefficients — play a major role in the control of system dynamics, the design approach to successfully integrate compliant foil bearings into complex rotating machinery systems operating in extreme environments is explored by investigating the effects of these types of conditions on rotor-bearing system dynamics. The proposed rotor/bearing model is presented to describe how system dynamics and bearing structural properties and operating characteristics are inextricably linked together in a manner that results in a series separate but intertwined iterative solutions. Finally, the advanced foil bearing modeling and formulation in connection with resulting rotor dynamics of the system will be carried out for an experimental GTE simulator test rig. The analytical results will be compared with the experiments as presented previously to demonstrate the effectiveness of the developed method in a real world application [1].


1966 ◽  
Vol 39 (4) ◽  
pp. 1233-1246
Author(s):  
S. P. McManus ◽  
S. Pikkn

Abstract The LANCE propulsion system requires dynamic and static seals which must operate under extremely severe conditions for short periods. By analysis and tests it has been found that resin-cured chlorobutyl rubber meets the requirements for low and high temperature operation and retains its properties when exposed to the LANCE propellants for short periods. The chlorobutyl rubber, however, is not a panacea. Its properties become increasingly poorer as exposure time increases. Since the need for high performance, versatile systems should continue indefinitely, it is hoped that research can produce elastomers to meet the growing need for unusual environments such as are described here. For successful accomplishment of this task, the rubber and chemical industry will have to meet the challenge to reach this goal.


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