Investigations of the Regeneration Step of a Thermochemical Cycle Using Mixed Iron Oxides Coated on SiSiC Substrates

Author(s):  
Martina Neises ◽  
Heike Simon ◽  
Martin Roeb ◽  
Martin Schmu¨cker ◽  
Christian Sattler ◽  
...  

A two-step thermochemical cycle for hydrogen production using mixed iron oxides coated on silicon carbide substrates has been investigated. The water-splitting step proceeds at temperatures between 800 and 1000 °C while for the regeneration step temperatures around 1200 °C are needed. A deactivation of the material resulting in a decrease of the hydrogen production within the first couple of cycles was observed in preceding tests. For detailed investigations of the system composed of the redox-material and the substrate small scale samples were tested in a laboratory test-rig. For identification of material changes the samples were investigated via XRD and SEM-EDS analysis. The analysis revealed the reasons for the deactivation of the redox-material. Through parametric studies the influence of the regeneration parameters, namely regeneration temperature and time on the hydrogen production was analysed. A model for the regeneration step was developed describing the performance of the regeneration step as a function of temperature and time and additionally as a function of total regeneration time, i.e. the cumulated time the sample has been regenerated.

Author(s):  
Martina Neises ◽  
Felix Goehring ◽  
Martin Roeb ◽  
Christian Sattler ◽  
Robert Pitz-Paal

The transient thermal behavior of two solar receiver-reactors for hydrogen production has been modeled using Modelica/Dymola. The simulated reactors are dedicated to carry out the same chemical reactions but represent two different development stages of the project HYDROSOL and two different orders of magnitude concerning reactor size and hydrogen production capacity. The process itself is a two step thermochemical cycle, which uses mixed iron-oxides as a redox-system. The iron-oxide is coated on a ceramic substrate, which is placed inside the receiver-reactor and serves on the one hand as an absorber for solar radiation and on the other hand as the reaction zone for the chemical reaction. The process consists of a water splitting step in which hydrogen is produced and a regeneration step during which the used redox-material is being reduced. The reactor is operated between these two reaction conditions in regular intervals with alternating temperature levels of about 800 °C for the water splitting step and 1200 °C for the regeneration step. Because of this highly dynamic process and because of fluctuating solar radiation during the day, a mathematical tool was necessary to model the transient behavior of the reactor for theoretical studies. Two models have been developed for two existing receiver-reactors. One model has been set up to simulate the behavior of a small scale test reactor, which has been built and tested at the solar furnace of DLR in Cologne. Results are very promising and show that the model is able to reflect the thermal behavior of the reactor. Another model has been developed for a 100 kWth pilot reactor which was set up at the Plataforma Solar de Almeri´a in Spain. This model is based on the first model but special geometrical features had to be adapted. With this model temperatures and hydrogen production rates could be predicted.


Author(s):  
Martina Neises ◽  
Martin Roeb ◽  
Martin Schmu¨cker ◽  
Christian Sattler ◽  
Robert Pitz-Paal

A two-step thermochemical cycle for solar hydrogen production using mixed iron oxides as the metal oxide redox system has been investigated. A reactor concept has been developed in which the metal oxide is fixed on multi-channelled honeycomb ceramic supports capable of adsorbing solar irradiation. In the solar furnace of DLR in Cologne coated honeycomb structures were tested in a solar receiver-reactor with respect to their water splitting capability and their long term stability. The concept of this new reactor design has proven feasible and constant hydrogen production during repeated cycles has been shown. For a further optimization of the process and in order to gain reliable performance predictions more information about the process especially concerning the kinetics of the oxidation and the reduction step are essential. To examine the kinetics of the water splitting and the regeneration step a test rig has been built up on a laboratory scale. In this test rig small coated honeycombs are heated by an electric furnace. The honeycomb is placed inside a tube reactor and can be flushed with water vapour or with an inert gas. A homogeneous temperature within the sample is reached and testing conditions are reproducible. Through analysis of the product gas the hydrogen production is monitored and a reaction rate describing the hydrogen production rate per gram ferrite can be formulated. Using this test set-up, SiC honeycombs coated with a zinc-ferrite have been tested. The influences of the water splitting temperature and the water concentration on the kinetics of the water splitting step have been investigated. A mathematical approach for the reaction rate was formulated and the activation energy was calculated from the experimental data. An activation energy of 110 kJ/mole was found.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.


2014 ◽  
Vol 29 (1) ◽  
pp. 15-22
Author(s):  
Jarosław Sarnecki

Abstract The article deals with laboratory test method for jet fuels thermal stability testing. Author described the reasons that led to test rig preparation, its construction and operation principles. Innovative test rig for jet fuels thermal stability testing enables research in wide thermal conditions and different pressures. Testing capabilities and advantages compared with currently used standard test method of jet fuels thermal stability testing according to ASTM D3241 have been also presented


2002 ◽  
Vol 124 (3) ◽  
pp. 566-570 ◽  
Author(s):  
R. L. Fittro ◽  
C. R. Knospe

Many important industrial problems in the control of rotating machinery with active magnetic bearings concern the minimization of the rotor vibration response to poorly characterized disturbances at a single or several shaft locations, these typically not corresponding to those of a sensor or actuator. Herein, we examine experimental results of a multivariable controller obtained via μ synthesis with a laboratory test rig. These indicate that a significant improvement in performance can be obtained with a multivariable μ controller over that achieved with an optimal decentralized PD controller.


2018 ◽  
Vol 61 ◽  
pp. 00009
Author(s):  
Funmilayo Osuolale ◽  
Oladipupo Ogunleye ◽  
Mary Fakunle ◽  
Abdulfataah Busari ◽  
Yetunde Abolanle

This research focuses on thermodynamic analysis of the copper chlorine cycles. The cycles were simulated using Aspen Plus software. All thermodynamic data for all the chemical species were defined from literature and the reliability of other compounds in the simulation were ascertained. The 5-step Cu–Cl cycle consist of five steps; hydrolysis, decomposition, electrolysis, drying and hydrogen production. The 4-step cycle combines the hydrolysis and the drying stage of the 5-step cycle to eliminate the intermediate production and handling of copper solids. The 3-step cycle has hydrolysis, electrolysis and hydrogen production stages. Exergy and energy analysis of the cycles were conducted. The results of the exergy analysis were 59.64%, 44.74% and 78.21% while that of the energy analysis were 50%, 49% and 35% for the 5-step cycle, 4-step cycle and 3-step cycle respectively. Parametric studies were conducted and possible exergy efficiency improvement of the cycles were found to be between 59.57-59.67%, 44.32-45.67% and 23.50-82.10% for the 5-step, 4-step and 3-step respectively. The results from the parametric analysis of the simulated process could assist ongoing efforts to understand the thermodynamic losses in the cycle, to improve efficiency, increase the economic viability of the process and to facilitate eventual commercialization of the process.


Author(s):  
Roger L. Fittro ◽  
Carl R. Knospe

Many important industrial problems in the control of rotating machinery with active magnetic bearings concern the minimization of the rotor vibration response to poorly characterized disturbances at a single or several shaft locations, these typically not corresponding to those of a sensor or actuator. Herein, we examine experimental results of a multivariable controller obtained via μ synthesis with a laboratory test rig. These indicate that a significant improvement in performance can be obtained with a multivariable μ controller over that achieved with an optimal decentralized PD controller.


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