Physics-Based Friction Model With Potential Application in Numerical Models for Tire-Road Traction

Author(s):  
Anahita Emami ◽  
Seyedmeysam Khaleghian ◽  
Chuang Su ◽  
Saied Taheri

Good understanding of friction in tire-road interaction is of critical importance for vehicle dynamic control systems. Most of the friction models proposed to describe the friction coefficient between tire-treads and road surfaces have been developed based on empirical or semi-empirical relations that are not able to include many effective parameters involved in the tire-road interactions. Therefore, these models are just useful in limited conditions similar to the experiments, and do not accurately represent tire-road traction in numerical tire models. However, in last two decades, a few theoretical models have been developed to calculate the tire-road friction coefficient theoretically by considering both viscoelastic behavior of tire tread compounds and multi-scale interactions between tire treads and rough road surfaces. In this article, a novel physics-based model proposed by Persson has been investigated and used to develop computer algorithms for calculation of sliding friction coefficient between a tire tread compound and a rough substrate. The viscoelastic behavior of tread compound and the surface profile of rough counter surface are the inputs of this physics-based theoretical model. The numerical results of the model have been compared with the experimental results obtained from a dynamic friction tester designed and built in the Center for Tire Research (CenTire). Good agreement between numerical results of theoretical model and experimental results has been found at intermediate range of slip velocities considering the effect of adhesion and shearing in the real contact area in addition to hysteresis friction due to internal energy dissipation in the tire tread compound.

2007 ◽  
Vol 129 (4) ◽  
pp. 677-689 ◽  
Author(s):  
Lapo F. Mori ◽  
Neil Krishnan ◽  
Jian Cao ◽  
Horacio D. Espinosa

In this paper, the results of experiments conducted to investigate the friction coefficient existing at a brass-steel interface are presented. The research discussed here is the second of a two-part study on the size effects in friction conditions that exist during microextrusion. In the regime of dimensions of the order of a few hundred microns, these size effects tend to play a significant role in affecting the characteristics of microforming processes. Experimental results presented in the previous companion paper have already shown that the friction conditions obtained from comparisons of experimental results and numerical models show a size effect related to the overall dimensions of the extruded part, assuming material response is homogeneous. Another interesting observation was made when extrusion experiments were performed to produce submillimeter sized pins. It was noted that pins fabricated from large grain-size material (211μm) showed a tendency to curve, whereas those fabricated from billets having a small grain size (32μm), did not show this tendency. In order to further investigate these phenomena, it was necessary to segregate the individual influences of material response and interfacial behavior on the microextrusion process, and therefore, a series of frictional experiments was conducted using a stored-energy Kolsky bar. The advantage of the Kolsky bar method is that it provides a direct measurement of the existing interfacial conditions and does not depend on material deformation behavior like other methods to measure friction. The method also provides both static and dynamic coefficients of friction, and these values could prove relevant for microextrusion tests performed at high strain rates. Tests were conducted using brass samples of a small grain size (32μm) and a large grain size (211μm) at low contact pressure (22MPa) and high contact pressure (250MPa) to see whether there was any change in the friction conditions due to these parameters. Another parameter that was varied was the area of contact. Static and dynamic coefficients of friction are reported for all the cases. The main conclusion of these experiments was that the friction coefficient did not show any significant dependence on the material grain size, interface pressure, or area of contact.


2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Rebecca D. Ibrahim Dickey ◽  
Robert L. Jackson ◽  
George T. Flowers

A new experimental apparatus is used to measure the static friction between tin surfaces under various loads. After the data is collected it is then compared to an existing theoretical model. The experiment uses the classical physics technique of increasing the incline of a plane and block until the block slides. The angle at the initiation of sliding is used to find the static friction coefficient. The experiment utilizes an automated apparatus to minimize human error. The finite element based statistical rough surface contact model for static friction under full stick by Li, Etsion, and Talke (2010, “Contact Area and Static Friction of Rough Surfaces with High Plasticity Index,” ASME Journal of Tribology, 132(3), p. 031401) is used to make predictions of the friction coefficient using surface profile data from the experiment. Comparison of the computational and experimental methods shows similar qualitative trends, and even some quantitative agreement. After adjusting the results for the possible effect of the native tin oxide film, the theoretical and experimental results can be brought into reasonable qualitative and quantitative agreement.


Author(s):  
A. Rami´rez-Barro´n ◽  
A. Aguilar-Moreno ◽  
A. Gallegos-Mun˜oz ◽  
J. M. Riesco-A´vila ◽  
S. Marti´nez-Marti´nez ◽  
...  

A numerical-experimental study of the gas LP atmospheric burner used in the ceramist furnace is presented. A new design of the burner was proposed to obtain a temperature distribution in the furnace better that the temperature distribution obtained with the actual burner. The experimental study helped to know the temperature and flame distribution in the furnace that permit to achieve the temperature of baking of the ceramic. The experimental results were obtained with a thermal camera and thermocouples placed in the furnace. Numerical models were developed with CFD (Fluent ®) comparing the results with the experimental results to obtain the new design of the burner. The experimental and numerical results permitted to identify the zones with temperature near to the temperature of baking, which is reached in the high and intermediate zones of the furnace. Then it is necessary a recirculation of the hot gases toward the low zone of the furnace.


2011 ◽  
Vol 301-303 ◽  
pp. 315-320
Author(s):  
Jun Jie Zhou ◽  
Shi Hua Yuan ◽  
Chao Wei

To research the friction coefficient of rough surface under different contact loads. A mathematical model is proposed between the fractal parameters D and G and the non-dimensional real contact area based on M-B fractal contact model, surface profile curves are scanned by APE500 surface morphology, dimension change index k and size change index s are identified in tests, the model is verified on UMT-3 pin-on-disk wear apparatus. Results showed that the modeling method relying on limiting cases is feasible, this model could improve prediction accuracy of friction coefficient, and the experimental results are consistent with the theoretical prediction.


Author(s):  
B Paffoni ◽  
R Progri ◽  
R Gras

Earlier studies allowed the present authors to divide the period of synchronization into three stages of operation: viscous, mixed and dry. Expressions for estimating the pressure, axial, force, torque and friction coefficent were obtained. This investigation allows the determination of the initial values necessary for the study of the second stage presented here. The second stage occurs in the presence of a variable friction coefficient for which a model is proposed. The influence of the variable friction coefficient on the velocity and duration of synchronization is presented. The theoretical model is compared with experimental results.


2014 ◽  
Vol 66 (2) ◽  
pp. 282-288 ◽  
Author(s):  
You-Qiang Wang ◽  
Xiu-Jiang Shi ◽  
Li-Jing Zhang

Purpose – Water-lubricated rubber bearing is one of the most appropriate bearings for underwater use. The most popular design used widely today is the straight fluted rubber bearing. The special configuration leads to partial hydrodynamic lubrication and low load capacity. A new bearing bush structure with two cavities which is favorable for constructing continuous hydrodynamic lubrication was designed and studied. The paper aims to discuss these issues. Design/methodology/approach – A new bearing bush structure with two cavities which is favorable for constructing continuous hydrodynamic lubrication was designed. The apparatus for studying the tribological behaviors of the two types of water-lubricated rubber bearings has been devised and established in the paper. The experimental studies on the tribological properties of the rubber bearings have been conducted under different loads and velocities. The eccentricity ratio of the new structure rubber bearing with two cavities was measured in experiment and the load capacity was calculated by numerical simulation. Findings – The experimental results show that the friction coefficient decreases with increasing velocity; the friction coefficient increases sharply with the rising temperature, the friction coefficient increases at first and then decreases with increasing load for fluted rubber bearings. The numerical results were in good agreement with the experimental results. The numerical results show that complete hydrodynamic lubrication can be formed in the new designed rubber bearing with two cavities. The experimental and numerical results all indicate that there is an appropriate bearing clearance which the friction coefficient is minimum and the load capacity is maximum. Originality/value – A new bearing bush structure with two cavities which is beneficial to constructing continuous hydrodynamic lubrication film was designed. A new apparatus for studying the tribological behaviors of the two types of water-lubricated rubber bearings has been devised and established. Experimental and numerical study on the new structure rubber bearing were conducted in the paper.


2020 ◽  
Vol 14 (4) ◽  
pp. 7396-7404
Author(s):  
Abdul Malek Abdul Wahab ◽  
Emiliano Rustighi ◽  
Zainudin A.

Various complex shapes of dielectric electro-active polymer (DEAP) actuator have been promoted for several types of applications. In this study, the actuation and mechanical dynamics characteristics of a new core free flat DEAP soft actuator were investigated. This actuator was developed by Danfoss PolyPower. DC voltage of up to 2000 V was supplied for identifying the actuation characteristics of the actuator and compare with the existing formula. The operational frequency of the actuator was determined by dynamic testing. Then, the soft actuator has been modelled as a uniform bar rigidly fixed at one end and attached to mass at another end. Results from the theoretical model were compared with the experimental results. It was found that the deformation of the current actuator was quadratic proportional to the voltage supplied. It was found that experimental results and theory were not in good agreement for low and high voltage with average percentage error are 104% and 20.7%, respectively. The resonance frequency of the actuator was near 14 Hz. Mass of load added, inhomogeneity and initial tension significantly affected the resonance frequency of the soft actuator. The experimental results were consistent with the theoretical model at zero load. However, due to inhomogeneity, the frequency response function’s plot underlines a poor prediction where the theoretical calculation was far from experimental results as values of load increasing with the average percentage error 15.7%. Hence, it shows the proposed analytical procedure not suitable to provide accurate natural frequency for the DEAP soft actuator.


Friction ◽  
2020 ◽  
Author(s):  
Rongxin Chen ◽  
Jiaxin Ye ◽  
Wei Zhang ◽  
Jiang Wei ◽  
Yan Zhang ◽  
...  

Abstract The tribological characteristics of cotton fibers play an important role in engineering and materials science, and real contact behavior is a significant aspect in the friction behavior of cotton fibers. In this study, the tribological characteristics of cotton fibers and their relationship with the real contact behavior are investigated through reciprocating linear tribotesting and real contact analysis. Results show that the friction coefficient decreases with a general increase in load or velocity, and the load and velocity exhibit a co-influence on the friction coefficient. The dynamic change in the real contact area is recorded clearly during the experiments and corresponds to the fluctuations observed in the friction coefficient. Moreover, the friction coefficient is positively correlated with the real contact area based on a quantitative analysis of the evolution of friction behavior and the real contact area at different loads and velocities. This correlation is evident at low velocities and medium load.


2021 ◽  
Vol 69 (3) ◽  
Author(s):  
Gianluca Costagliola ◽  
Tobias Brink ◽  
Julie Richard ◽  
Christian Leppin ◽  
Aude Despois ◽  
...  

AbstractWe report experimental measurements of friction between an aluminum alloy sliding over steel with various lubricant densities. Using the topography scans of the surfaces as input, we calculate the real contact area using the boundary element method and the dynamic friction coefficient by means of a simple mechanistic model. Partial lubrication of the surfaces is accounted for by a random deposition model of oil droplets. Our approach reproduces the qualitative trends of a decrease of the macroscopic friction coefficient with applied pressure, due to a larger fraction of the micro-contacts being lubricated for larger loads. This approach relates direct measurements of surface topography to realistic distributions of lubricant, suggesting possible model extensions towards quantitative predictions.


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