A Comparative Study of Permanent Magnet Linear Alternator and Hydraulic Free-Piston Engines

Author(s):  
Ali Sadighi ◽  
Ke Li ◽  
Zongxuan Sun

This paper presents a comparative study of two possible power-generating units for the free-piston engine (FPE): Permanent-magnet linear alternator (PMLA) and linear hydraulic pump. The FPE discussed in this paper is a linear, opposed-piston, opposed-cylinder (OPOC) engine that operates with a homogenous charge compression ignition (HCCI) combustion. Lack of crankshaft in the FPE allows lower friction loss, variable compression ratio, and higher modularity compared to a conventional engine. Also the OPOC configuration enables high-frequency operation of the FPE, which results in high power density. The FPE is also well suited for HCCI operation, which offers improved fuel efficiency and emissions. The chemical power released in the combustion chambers can be transformed to fluid or electric power. This could be done via a hydraulic pump or a linear alternator. In this paper these two systems are studied and compared as the power-generating device for the FPE.

Author(s):  
Ke Li ◽  
Wilson Santiago ◽  
Zongxuan Sun

This paper describes the modeling of a two-stroke dual chamber free piston engine (FPE) running homogeneous charge compression ignition (HCCI) combustion with an embedded linear alternator and a hydraulic pump. Variable compression ratio of FPE enables multi-fuel operation. Furthermore, the addition of an electric generator and hydraulic pump ensure the engine to have both high energy density and power density. These three concepts combined, will make for a highly efficient and flexible approach for engine operation. However, the characteristic of FPE also brings challenges in engine control. We propose a control oriented model that provides detailed gas exchange processes between intake/exhaust and cylinder volume, and the dynamic interactions between combustion, the linear alternator and the hydraulic pump. Influences of fuel and valve timing on engine performance are studied. Simulated engine dynamics are observed to have significant differences from conventional internal combustion engines.


Author(s):  
Hans T. Aichlmayr ◽  
Peter Van Blarigan

Sandia National Laboratories is developing a prototype 30kW free-piston internal-combustion-based linear generator for vehicular applications. This paper describes the development and experimental validation of a mathematical model for the permanent magnet linear alternator that will be used by the prototype. A magnetic-flux versus mover-position function is used to correlate individual coil fluxes to the motion of the mover. This function is derived from a finite element electromagnetic simulation of the linear alternator. The mathematical model of the alternator is compared to experiments with prototype hardware driving 0.5–2kW loads; excellent correspondence to measured voltage and current waveforms is found.


2021 ◽  
pp. 146808742110159
Author(s):  
Chang-Ping Lee ◽  
Claus Borgnakke ◽  
Russell Durrett

A free-piston linear-alternator combined with combustion chambers has been examined in many studies. However, only simplified thermodynamic and mechanical models were developed to mimic the actual behavior of the free-piston engine. The purpose of this study is to establish a fully dynamic model that can calculate the energy transformation under the operation of the free-piston engine. The Matlab/Simulink® model uses non-constant-volume combustion event, the piston transient dynamics, flow, heat losses, and thermodynamics as bridges to connect control volumes. The model successfully captured the behavior and measurements of a GS-34 free-piston engine, based on a thermodynamic calculation calibrated with experimental data. The resulting model is used for a series of parametric studies to understand the very complex system behavior, including low load operation. Operation parameters (injection timing and bounce chamber mass) are optimized to generate the engine map for different alternator sizes. At the end, the advantages of the opposed free-piston engine with a linear alternator are presented through the energy analysis.


2008 ◽  
Vol 1 (1) ◽  
pp. 1118-1143 ◽  
Author(s):  
Miriam Bergman ◽  
Jakob Fredriksson ◽  
Valeri I. Golovitchev

2011 ◽  
Vol 88 (11) ◽  
pp. 3712-3725 ◽  
Author(s):  
Shuaiqing Xu ◽  
Yang Wang ◽  
Tao Zhu ◽  
Tao Xu ◽  
Chengjun Tao

2014 ◽  
Vol 889-890 ◽  
pp. 390-393
Author(s):  
Shi Yu Li ◽  
Zhao Cheng Yuan ◽  
Jia Yi Ma

Hydraulic free-piston engines have potential advantages of cost and fuel efficiency. Due to no crankshaft system, it is difficult and important to control the piston motion and working frequency precisely. This paper studies on the motion characteristics for the hydraulic free-piston engine effects of operation parameters, and results are presented. The TDC (Top Dead Center) position and CR (Compression Ration) are great influenced by starting pressure and fuel injection timing, and working frequency is mainly influenced by piston mass, starting pressure and fuel quantity.


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