Control-Oriented Dynamic Models for In-Cylinder Conditions of Multi-Cylinder Diesel Engines

Author(s):  
Fengjun Yan ◽  
Junmin Wang

This paper presents control-oriented models, describing the dynamics of the in-cylinder conditions (ICCs) at intake valve closing (IVC), for multi-cylinder Diesel engines. Such models are based on multi-cylinder Diesel engines equipped with dual-loop exhaust gas recirculation (EGR) systems. As the thermodynamic boundary conditions for Diesel engine combustion, ICCs at IVC play critical roles for controlling combustion, particularly advanced combustion modes whose sensitivities to ICCs are very high. Grounded in physical principles, control-oriented ICC dynamic models were developed to describe the multi-cylinder characteristic and the coupling effects among the ICC quantities (i.e. in-cylinder gas mass, gas temperature, and oxygen fraction at IVC). The effectiveness of the developed control-oriented model was validated by comparing with a high-fidelity, 1-D computational, GT-Power engine model.

Author(s):  
Fengjun Yan ◽  
Junmin Wang

Fueling control in Diesel engines is not only of significance to the combustion process in one particular cycle, but also influences the subsequent dynamics of air-path loop and combustion events, particularly when exhaust gas recirculation (EGR) is employed. To better reveal such inherently interactive relations, this paper presents a physics-based, control-oriented model describing the dynamics of the intake conditions with fuel injection profile being its input for Diesel engines equipped with EGR and turbocharging systems. The effectiveness of this model is validated by comparing the predictive results with those produced by a high-fidelity 1-D computational GT-Power engine model.


Author(s):  
Xiangrui Zeng ◽  
Junmin Wang

Dual-loop exhaust gas recirculation (EGR) systems can provide control authorities for adjusting the engine in-cylinder gas conditions. However, the transport delay in the EGR air-path makes some simple oxygen concentration dynamic models perform poorly under the transient operating conditions. In this paper, a dual-loop EGR air-path oxygen concentration model considering the time-varying transport delays is developed and a method to calculate the delay time based on the continuity of gas velocity is presented. Simulation validations using a high-fidelity GT-Power 1-D computational engine model show that the developed model can capture the oxygen concentration dynamics during both steady-state and transient operations.


Author(s):  
Junfeng Zhao ◽  
Junmin Wang

This paper investigates the influence of biodiesel on the effectiveness of exhaust gas recirculation (EGR) in modern Diesel engines equipped with dual-loop EGR systems. Intake manifold oxygen fraction, which is an important factor for both combustion and emissions, is selected as a new reference for evaluating the equivalent EGR level instead of EGR ratio. A Luenberger-like observer for the oxygen fraction is designed based on the dynamic model of the air-path loop with consideration of the existence of oxygen content in the fuel. The convergence of the observer is proved with the assistance of some physical insight into the engine system. The performance of the observer is validated on a high-fidelity engine model built in GT-Power. The results show that when the same amount of fuel is injected, there is an increase in the exhaust oxygen concentration for biodiesel as oxygen content in fuel increases. Then the higher exhaust oxygen concentration leads to an increase in the intake manifold oxygen fraction, since the engine control unit (ECU) commanded EGR valve angles are constant across different fuels. This real-time oxygen fraction estimation approach is potentially useful for mitigating the biodiesel NO x emission effect.


Author(s):  
Fengjun Yan ◽  
Junmin Wang

Fuel injection profile variations play a critical role in advanced combustion mode control for diesel engines and also possess control authorities on engine in-cylinder conditions (ICCs). In order to systematically utilize the active fueling control, in conjunction with air-path control, for transient operations of advanced multimode combustion diesel engines, this paper presents a physics-based, control-oriented model that describes the inherent dynamics from fuel injection profile variations to the intake gas conditions. To show the effectiveness of the developed control-oriented model, comparisons were made with the simulation results from a high-fidelity GT-Power computational engine model as well as the experimental data acquired on a medium-duty diesel engine during transient operations.


Author(s):  
José Ramón Serrano ◽  
Francisco José Arnau ◽  
Joaquín De la Morena ◽  
Alejandro Gómez-Vilanova ◽  
Stephane Guilain ◽  
...  

Abstract The variable geometry turbines (VGT) technology has been proved as beneficious for diesel engines turbocharging, becoming the standard for passenger car diesel engines when high boosting pressure and short transient response are pursued. It has not been until recent times that OEMs and turbocharger manufacturers are able to explore the advantages of VGTs in petrol engines. The high exhaust gases temperature and the low boost pressure prevented the introduction of petrol VGTs up to now. In modern direct injection petrol engines relevant fuel consumption benefits have been obtained from significant to moderate boosting pressure (thanks to downsizing strategies). This benefit joint with the advances in materials and turbocharger cooling technologies have fostered exploring the limits of VGT technology in petrol engines. Consequently, the 1-D and gas-dynamic modelling of turbocharged petrol engines for matching, benchmarking or analysis purposes has become a significantly more complex task. The reason is the energy loop interaction between VGT, petrol engine and compressor; which makes that all relevant system variables (boosting pressure, back-pressure, VGT inlet gas temperature, residuals, volumetric efficiency, etc) are coupled among them. In this case, a proper simulation strategy of the whole system with existing 1-D gas-dynamic codes, i.e.: avoiding excessive use of spurious-non-physical fitting coefficients, has not been enough explored either described in the literature yet. In addition, proper models of the turbocharger (both compressor and VGT) are more relevant now, since the VGT mechanism is a new variable with a first order influence. It can be destabilizing or tricking the whole system, depending on the engine operative conditions and turbo-model quality. In this paper, a systematic methodology, with physical perspective, for calibrating 1D codes of petrol engines with VGTs is clearly described. The methodology can be easily followed by other engineers or researchers in their modelling activities. In addition, the importance of the turbocharger sub-model for achieving successfully previous objectives is depicted. Standard characteristic maps used as look-up tables are shown to be a poor source of information when compared with pre-processed adiabatic and extrapolated maps. The focus is kept in low end torque at full load steady state and transient tip-in, for being the most challenging situations. Being, low-end torque simulation in steady state the baseline point for the transient simulation.


Author(s):  
Xavier Llamas ◽  
Lars Eriksson

Large marine two-stroke diesel engines are widely used as propulsion systems for shipping worldwide and are facing stricter NO x emission limits. Exhaust gas recirculation is introduced to these engines to reduce the produced combustion NO x to the allowed levels. Since the current number of engines built with exhaust gas recirculation is low and engine testing is very expensive, a powerful alternative for developing exhaust gas recirculation controllers for such engines is to use control-oriented simulation models. Unfortunately, the same reasons that motivate the use of simulation models also hinder the capacity to obtain sufficient measurement data at different operating points for developing the models. A mean value engine model of a large two-stroke diesel with exhaust gas recirculation that can be simulated faster than real time is presented and validated. An analytic model for the cylinder pressure that captures the effects of changes in the fuel control inputs is also developed and validated with cylinder pressure measurements. A parameterization procedure that deals with the low number of measurement data available is proposed. After the parameterization, the model is shown to capture the stationary operation of the real engine well. The transient prediction capability of the model is also considered satisfactory which is important if the model is to be used for exhaust gas recirculation controller development during transients. Furthermore, the experience gathered while developing the model about essential signals to be measured is summarized, which can be very helpful for future applications of the model. Finally, models for the ship propeller and resistance are also investigated, showing good agreement with the measured ship sailing signals during maneuvers. These models give a complete vessel model and make it possible to simulate various maneuvering scenarios, giving different loading profiles that can be used to investigate the performance of exhaust gas recirculation and other controllers during transients.


2004 ◽  
Vol 126 (3) ◽  
pp. 633-643 ◽  
Author(s):  
Ove F. Storset ◽  
Anna G. Stefanopoulou ◽  
Roy Smith

The paper presents an adaptive observer for in-cylinder air charge estimation for turbocharged diesel engines without exhaust gas recirculation (EGR). We assess the observability of the mean value engine model when the intake manifold pressure and the compressor flow are measured, and the performance of the observer is compared to existing schemes analytically and with limited simulations. Specifically, it is shown that the designed observer performs better than the conventional schemes during fast step changes in engine fueling level, eventhough it uses a simple but time varying parameterization of the volumetric efficiency. Furthermore, the estimate is less sensitive to changes in engine parameters than the existing schemes.


Author(s):  
Alex Oliveira ◽  
Junfeng Yang ◽  
Jose Sodre

Abstract This work evaluated the effect of cooled exhaust gas recirculation (EGR) on fuel consumption and pollutant emissions from a diesel engine fueled with B8 (a blend of biodiesel and Diesel 8:92%% by volume), experimentally and numerically. Experiments were carried out on a Diesel power generator with varying loads from 5 kW to 35 kW and 10% of cold EGR ratio. Exhaust emissions (e.g. THC, NOX, CO etc.) were measured and evaluated. The results showed mild EGR and low biodiesel content have minor impact of engine specific fuel consumption, fuel conversion efficiency and in-cylinder pressure. Meanwhile, the combination of EGR and biodiesel reduced THC and NOX up to 52% and 59%, which shows promising effect on overcoming the PM-NOX trade-off from diesel engine. A 3D CFD engine model incorporated with detailed biodiesel combustion kinetics and NOx formation kinetics was validated against measured in-cylinder pressure, temperature and engine-out NO emission from diesel engine. This valid model was then employed to investigate the in-cylinder temperature and equivalence ratio distribution that predominate NOx formation. The results showed that the reduction of NOx emission by EGR and biodiesel is obtained by a little reduction of the local in-cylinder temperature and, mainly, by creating comparatively rich combusting mixture.


Author(s):  
Javad Mohammadpour ◽  
Karolos Grigoriadis ◽  
Matthew Franchek ◽  
Benjamin J. Zwissler

In this paper, we present a real-time parameter identification approach for diagnosing faults in the exhaust gas recirculation (EGR) system of Diesel engines. The proposed diagnostics method has the ability to detect and estimate the magnitude of a leak or a restriction in the EGR valve, which are common faults in the air handling system of a Diesel engine. Real-time diagnostics is achieved using a recursive-least-squares (RLS) method, as well as, a recursive formulation of a more robust version of the RLS method referred to as recursive total-least-squares method. The method is used to identify the coefficients in a static orifice flow model of the EGR valve. The proposed approach of fault detection is successfully applied to diagnose low-flow or high-flow faults in an engine and is validated using experimental data obtained from a Diesel engine test cell and a truck.


Author(s):  
Mehrzad Kaiadi ◽  
Per Tunestal ◽  
Bengt Johansson

High EGR rates combined with turbocharging has been identified as a promising way to increase the maximum load and efficiency of heavy duty spark ignition Natural Gas engines. With stoichiometric conditions a three way catalyst can be used which means that regulated emissions can be kept at very low levels. Most of the heavy duty NG engines are diesel engines which are converted for SI operation. These engine’s components are in common with the diesel-engine which put limits on higher exhaust gas temperature. The engines have lower maximum load level than the corresponding diesel engines. This is mainly due to the lower density of NG, lower compression ratio and limits on knocking and also high exhaust gas temperature. They also have lower efficiency due to mainly the lower compression ratio and the throttling losses. However performing some modifications on the engines such as redesigning the engine’s piston in a way to achieve higher compression ratio and more turbulence, modifying EGR system and optimizing the turbocharging system will result in improving the overall efficiency and the maximum load limit of the engine. This paper presents the detailed information about the engine modifications which result in improving the overall efficiency and extending the maximum load of the engine. Control-related problems associated with the higher loads are also identified and appropriate solutions are suggested.


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