A Density Gradient Approach to Topology Optimization Under Design-Dependent Boundary Loading

Author(s):  
Cunfu Wang ◽  
Xiaoping Qian

The paper proposes a density gradient based approach to topology optimization under design-dependent boundary loading. In the density-based topology optimization method, we impose the design dependent loads through spatial gradient of the density. We transform design-dependent boundary loads into a volume form through volume integral of density gradient. In many applications where loadings only need to be exerted on partial boundary, we introduce an auxiliary loading density to keep track of the loading boundary. During the optimization, the loading density is updated by tracking the changes of the physical density in the vicinity of the loading boundary at previous iteration. The proposed approach is easy to implement and computationally efficient. In addition, by adding more auxiliary density fields, the proposed approach is applicable to multiple design-dependent loads. To prevent the intersection of different loading boundaries, a Heaviside projection based integral constraint is developed. Both heat conduction problems under convection loading and elastic problems under hydrostatic pressure loading are presented to illustrate the effectiveness and efficiency of the method.

2019 ◽  
Vol 25 (9) ◽  
pp. 1482-1492
Author(s):  
Tong Wu ◽  
Andres Tovar

Purpose This paper aims to establish a multiscale topology optimization method for the optimal design of non-periodic, self-supporting cellular structures subjected to thermo-mechanical loads. The result is a hierarchically complex design that is thermally efficient, mechanically stable and suitable for additive manufacturing (AM). Design/methodology/approach The proposed method seeks to maximize thermo-mechanical performance at the macroscale in a conceptual design while obtaining maximum shear modulus for each unit cell at the mesoscale. Then, the macroscale performance is re-estimated, and the mesoscale design is updated until the macroscale performance is satisfied. Findings A two-dimensional Messerschmitt Bolkow Bolhm (MBB) beam withstanding thermo-mechanical load is presented to illustrate the proposed design method. Furthermore, the method is implemented to optimize a three-dimensional injection mold, which is successfully prototyped using 420 stainless steel infiltrated with bronze. Originality/value By developing a computationally efficient and manufacturing friendly inverse homogenization approach, the novel multiscale design could generate porous molds which can save up to 30 per cent material compared to their solid counterpart without decreasing thermo-mechanical performance. Practical implications This study is a useful tool for the designer in molding industries to reduce the cost of the injection mold and take full advantage of AM.


2019 ◽  
Vol 60 (1) ◽  
pp. 393-400 ◽  
Author(s):  
Kaike Yang ◽  
Eduardo Fernandez ◽  
Cao Niu ◽  
Pierre Duysinx ◽  
Jihong Zhu ◽  
...  

Author(s):  
Xike Zhao ◽  
Hae Chang Gea ◽  
Wei Song

In this paper the Eigenvalue-Superposition of Convex Models (ESCM) based topology optimization method for solving topology optimization problems under external load uncertainties is presented. The load uncertainties are formulated using the non-probabilistic based unknown-but-bounded convex model. The sensitivities are derived and the problem is solved using gradient based algorithm. The proposed ESCM based method yields the material distribution which would optimize the worst structure response under the uncertain loads. Comparing to the deterministic based topology optimization formulation the ESCM based method provided more reasonable solutions when load uncertainties were involved. The simplicity, efficiency and versatility of the proposed ESCM based topology optimization method can be considered as a supplement to the sophisticated reliability based topology optimization methods.


2021 ◽  
Author(s):  
Atul Kumar Sharma ◽  
Gal Shmuel ◽  
Oded Amir

Dielectric elastomers are active materials that undergo large deformations and change their instantaneous moduli when they are actuated by electric fields. By virtue of these features, composites made of soft dielectrics can filter waves across frequency bands that are electrostatically tunable. To date, to improve the performance of these adaptive phononic crystals, such as the width of these bands at the actuated state, metaheuristics-based topology optimization was used. However, the design freedom offered by this approach is limited because the number of function evaluations increases exponentially with the number of design variables. Here, we go beyond the limitations of this approach, by developing an efficient gradient-based topology optimization method. The numerical results of the method developed here demonstrate prohibited frequency bands that are indeed wider than those obtained from the previous metaheuristics-based method, while the computational cost to identify them is reduced by orders of magnitude.


2021 ◽  
Author(s):  
Andrew P. J. Stanley ◽  
Christopher Bay ◽  
Rafael Mudafort ◽  
Paul Fleming

Abstract. In wind plants, turbines can be yawed into the wind to steer their wakes away from downstream turbines and achieve an overall increase in plant power. Mathematical optimization is typically used to determine the best yaw angles at which to operate the turbines in a plant. In this paper, we present a new method to rapidly determine the yaw angles in a wind plant. In this method, we define the turbine yaw angles as Boolean—either yawed at a predefined angle or nonyawed—as opposed to the typical methods of formulating yaw angles as continuous or with fine discretizations. We then optimize which turbines should be yawed with a greedy algorithm that sweeps through the turbines from the most upstream to the most downstream. We demonstrate that our new Boolean optimization method can find turbine yaw angles that perform well compared to a traditionally used gradient-based optimizer where the yaw angles are defined as continuous. There is less than 0.6 % difference in the optimized power between the two optimization methods for randomly placed turbine layouts. Additionally, we show that our new method is much more computationally efficient than the traditional method. For plants with nonzero optimal yaw angles, our new method is generally able to solve for the turbine yaw angles 50–150 times faster, and in some extreme cases up to 500 times faster, than the traditional method.


Author(s):  
Jawaharlal Mariappan ◽  
Sundar Krishnamurty

Abstract This paper presents the application of the unified exact gradient approach to optimal synthesis of mechanisms. The exact gradient approach is a systematic and efficient solution procedure that is applicable for any type of mechanism synthesis problem. In this approach, the exact gradients necessary for optimization are developed using a generalized solution procedure based on matrix methods. Availability of exact gradients in this approach enables the utilization of any gradient-based optimization method in mechanism synthesis process. As a result, this approach will be computationally most efficient, since it will not require direct search methods, or, finite difference approximate methods to find optimal solutions. These salient features of this approach are demonstrated with the aid of several mechanism problems and the results discussed.


Author(s):  
Erik Lund

The design problem of maximizing the buckling load factor of laminated multi-material composite shell structures is investigated using the so-called Discrete Material Optimization (DMO) approach. The design optimization method is based on ideas from multi-phase topology optimization where the material stiffness is computed as a weighted sum of candidate materials, thus making it possible to solve discrete optimization problems using gradient based techniques and mathematical programming. The potential of the DMO method to solve the combinatorial problem of proper choice of material and fiber orientation simultaneously is illustrated for a multilayered plate example and a simplified shell model of a spar cap of a wind turbine blade.


2020 ◽  
Vol 23 (2) ◽  
pp. 536-540 ◽  
Author(s):  
Hoang Van-Nam

Introduction: Conventional topology optimization approaches are implemented in an implicit manner with a very large number of design variables, requiring large storage and computation costs. In this study, an explicit topology optimization approach is proposed by movonal morphable voids whose geometry parameters are considered as design variables. Methods: Each polygonal void plays as an empty-material zone that can move, change its shapes, and overlap with its neighbors in a design space. The geometry eters of MPMVs consisting of the coordinates of polygonal vertices are utilized to render the structure in the design domain in an element density field. The density function of the elements located inside polygonal voids is described by a smooth exponential function that allows utilizing gradient-based optimization solvers. Results & Conclusion: Compared with conventional topology optimization approaches, the MPMV approach uses fewer design variables, ensure mesh-independence solution without filtering techniques or perimeter constraints. Several numerical examples are solved to validate the efficiency of the MPMV approach.


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