Multidisciplinary Analysis and Product Family Optimization of Front-Loading Washing Machines

2016 ◽  
Author(s):  
Sangjin Jung ◽  
Timothy W. Simpson
Keyword(s):  
Product Family ◽  
The United States ◽  
Strength Analysis ◽  
Product Families ◽  
Washing Machines ◽  
Multi Objective Genetic Algorithm ◽  
Multidisciplinary Analysis ◽  
Surface Models ◽  
Product Family Optimization ◽  
Deviation Functions

In the past decade, the market share of front-loading washing machines has seen explosive growth in the United States. As a result, many companies are now offering families of front-loading washing machines with a variety of features and options. Understanding the tradeoffs within these product families is challenging as existing research has focused primarily on a single disciplinary analysis (e.g., dynamic analysis, strength analysis); few models exist for cleanliness, reliability, energy efficiency, etc. In this paper, we introduce a new integrated multidisciplinary analysis using simulations, mathematical models, and response surface models based on the ratings of product attributes. In order to determine feasible design solutions for a front-loading washer family, we formulate a product family design problem using deviation functions and a product family penalty function. A multi-objective genetic algorithm is applied to solve the proposed formulation, and the results indicate that designers can successfully determine solutions for the best performance, most common, and compromise families of front-loading washers.

An Extension of the Commonality Index for Product Family Optimization

2007 ◽  
Author(s):  
Aida Khajavirad ◽  
Jeremy J. Michalek
Keyword(s):  
Product Family ◽  
Companion Paper ◽  
Manufacturing Cost ◽  
Discrete Problem ◽  
Product Lines ◽  
Product Families ◽  
Continuous Space ◽  
Product Family Optimization ◽  
Gradient Based ◽  
Commonality Index

One critical aim of product family design is to offer distinct variants that attract a variety of market segments while maximizing the number of common parts to reduce manufacturing cost. Several indices have been developed for measuring the degree of commonality in existing product lines to compare product families or assess improvement of a redesign. In the product family optimization literature, commonality metrics are used to define the multi-objective tradeoff between commonality and individual variant performance. These metrics for optimization differ from indices in the first group: While the optimization metrics provide desirable computational properties, they generally lack the desirable properties of indices intended to act as appropriate proxies for the benefits of commonality, such as reduced tooling and supply chain costs. In this paper, we propose a method for computing the commonality index introduced by Martin and Ishii using the available input data for any product family without predefined configuration. The proposed method for computing the commonality index, which was originally defined for binary formulations (common / not common), is relaxed to the continuous space in order to solve the discrete problem with a series of continuous relaxations, and the effect of relaxation on the metric behavior is investigated. Several relaxation formulations are examined, and a new function with desirable properties is introduced and compared with prior formulations. The new properties of the proposed metric enable development of an efficient and robust single-stage gradient-based optimization of the joint product family platform selection and design problem, which is examined in a companion paper.

scholarly journals Design of Personalized Devices—The Tradeoff between Individual Value and Personalization Workload

2020 ◽  
Vol 11 (1) ◽  
pp. 241
Author(s):  
Juliane Kuhl ◽  
Andreas Ding ◽  
Ngoc Tuan Ngo ◽  
Andres Braschkat ◽  
Jens Fiehler ◽  
...  
Keyword(s):  
Customer Value ◽  
Early Stage ◽  
Treatment Success ◽  
Product Family ◽  
Flow Diverter ◽  
New Method ◽  
Product Families ◽  
Wide Range ◽  
The Individual ◽  
Individual Value

Personalized medical devices adapted to the anatomy of the individual promise greater treatment success for patients, thus increasing the individual value of the product. In order to cater to individual adaptations, however, medical device companies need to be able to handle a wide range of internal processes and components. These are here referred to collectively as the personalization workload. Consequently, support is required in order to evaluate how best to target product personalization. Since the approaches presented in the literature are not able to sufficiently meet this demand, this paper introduces a new method that can be used to define an appropriate variety level for a product family taking into account standardized, variant, and personalized attributes. The new method enables the identification and evaluation of personalizable attributes within an existing product family. The method is based on established steps and tools from the field of variant-oriented product design, and is applied using a flow diverter—an implant for the treatment of aneurysm diseases—as an example product. The personalization relevance and adaptation workload for the product characteristics that constitute the differentiating product properties were analyzed and compared in order to determine a tradeoff between customer value and personalization workload. This will consequently help companies to employ targeted, deliberate personalization when designing their product families by enabling them to factor variety-induced complexity and customer value into their thinking at an early stage, thus allowing them to critically evaluate a personalization project.

Algorithm-Based Support for the Redesign of Product Variants

2020 ◽  
Author(s):  
Julian Redeker ◽  
Philipp Gebhardt ◽  
Thomas Vietor
Keyword(s):  
Economies Of Scale ◽  
Graph Matching ◽  
Product Family ◽  
Automated Analysis ◽  
Production Volume ◽  
Scale Production ◽  
Product Families ◽  
First Case ◽  
Subtractive Manufacturing ◽  
Definition Of

Abstract Incremental Manufacturing is a novel manufacturing approach where product variants are manufactured based on a finalization of pre-produced parts through additive and subtractive manufacturing processes. This approach allows a multi-scale production with the possibility to scale product variants as well as the production volume. In order to ensure high economic efficiency of the manufacturing concept, there is a need for pre-produced parts that come as close as possible to the final variant geometries to ensure that only variant-specific features need to be added by additive or subtractive manufacturing steps. Furthermore, to ensure high economies of scale, a high degree of commonality should be ensured for the pre-produced parts manufactured in mass production. In this context, a graph-based method is developed that enables an automated analysis of product families, based on physical and functional attributes, for standardization potentials. The method thus provides support for the strategic definition of pre-produced parts and is embedded in an overall approach for the redesign of products for Incremental Manufacturing. For the demonstration of the approach, which is based on 3D Shape and Graph Matching methods, a first case study is carried out using a guiding bush product family as an example.

scholarly journals A Framework for Development Architecture for Modular Products: Cross-Domain Variety Management Perspective

2019 ◽  
Vol 1 (1) ◽  
pp. 2921-2930 ◽  
Author(s):  
Kwansuk Oh ◽  
Jong Wook Lim ◽  
Seongwon Cho ◽  
Junyeol Ryu ◽  
Yoo S. Hong
Keyword(s):  
Product Family ◽  
Development Stage ◽  
Real Field ◽  
Reference Architecture ◽  
Product Families ◽  
Cross Domain ◽  
Architecture Framework ◽  
Management Perspective ◽  
Domain Mapping ◽  
The Cross

AbstractVariety management is a cross-domain issue in product family design. In the real field, the relationships across the domains are so complex for most of the existing product families that they cannot be easily identified without proper reference architecture. This reference architecture should provide the cross- domain mapping mechanisms in an explicit manner and be able to identify the proper units for management. From this perspective of cross-domain framework, this paper introduces development architecture (DA) to describe the relationships between elements in market, design, and production domains and to give insights for the cross-domain variety management in the product development stage. DA has three parts: (1) the arrangement of elements in each domain, (2) the mapping between elements, and (3) the identification of management sets and key interfaces which are the proper units for variety management. The proposed development architecture framework is applied to the case of front chassis family of modules of an automobile.

Optimal design of the S-rail family for an automotive platform with novel modifications on the product-family optimization process

2019 ◽  
Vol 138 ◽  
pp. 143-154 ◽  
Author(s):  
Seyyed Mohammad Hosseini ◽  
Mohammad Arjomandi Rad ◽  
Abolfazl Khalkhali ◽  
Mohammad Javad Saranjam
Keyword(s):  
Optimal Design ◽  
Product Family ◽  
Optimization Process ◽  
Product Family Optimization

Optimal Kinematics Design of an Industrial Robot Family

2008 ◽  
Author(s):  
Johan O¨lvander ◽  
Xiaolong Feng ◽  
Bo Holmgren
Keyword(s):  
Mass Customization ◽  
Industrial Robot ◽  
Product Family ◽  
Industrial Robots ◽  
Mathematical Framework ◽  
Product Family Design ◽  
Product Families ◽  
The Common ◽  
Object Of Study ◽  
Common Platform

Product family design is a well recognized method to address the demands of mass customization. A potential drawback of product families is that the performance of individual members are reduced due to the constraints added by the common platform, i.e. parts and components need to be shared by other family members. This paper presents a formal mathematical framework where the product family design problem is stated as an optimization problem and where optimization is used to find an optimal product family. The object of study is kinematics design of a family of industrial robots. The robot is a serial manipulator where different robots share arms from a common platform. The objective is to show the trade-off between the size of the common platform and the kinematics performance of the robot.

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