Spray-Formed Hybrid-Field Electric Motor
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A new class of electric motors with hybrid-field topology is introduced. Departing from conventional radial- or axial-field designs, the motors feature three-dimensional magnetic flux paths, which are enabled by an advanced isotropic soft magnetic material produced by a unique additive-manufacturing process based on spray forming. The motors provide considerably higher power output (40% higher power density) and improved energy efficiency (up to 15% lower losses) compared to the state of the art. A prototype spray-formed hybrid-field motor has been designed and constructed, and the size, power and efficiency benefits have been demonstrated.
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2019 ◽
2005 ◽
Vol 14
(12)
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pp. 2347-2353
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Keyword(s):
2009 ◽
Vol 57
(15)
◽
pp. 4463-4472
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