A Study on the Dynamics of Spatial Mechanisms With Frictional Spherical Clearance Joints

Author(s):  
Filipe Marques ◽  
Fernando Isaac ◽  
Nuno Dourado ◽  
António Pedro Souto ◽  
Paulo Flores ◽  
...  

An investigation on the dynamic modeling and analysis of spatial mechanisms with spherical clearance joints including friction is presented. For this purpose, the ball and the socket which compose a spherical joint are modeled as two individual colliding components. The normal contact-impact forces that develop at the spherical clearance joint are determined by using a continuous force model. A continuous analysis approach is used here with a Hertzian based contact force model, which includes a dissipative term representing the energy dissipation during the contact process. The pseudo-penetration that occurs between the potential contact points of the ball and the socket surface, as well as the indentation rate play a crucial role in the evaluation of the normal contact forces. In addition, several different friction force models based on the Coulomb’s law are revisited in this work. The friction models utilized here can accommodate the various friction regimens and phenomena that take place at the contact interface between the ball and the socket. Both the normal and tangential contact forces are evaluated and included into the systems’ dynamics equation of motion, developed under the framework of multibody systems formulations. A spatial four bar mechanism, which includes a spherical joint with clearance, is used as an application example to examine and quantify the effects of various friction force models, clearance sizes, and the friction coefficients.

Author(s):  
Filipe Marques ◽  
Fernando Isaac ◽  
Nuno Dourado ◽  
António Pedro Souto ◽  
Paulo Flores ◽  
...  

An investigation on the dynamic modeling and analysis of spatial mechanisms with spherical clearance joints including friction is presented. For this purpose, the ball and the socket, which compose a spherical joint, are modeled as two individual colliding components. The normal contact-impact forces that develop at the spherical clearance joint are determined by using a continuous force model. A continuous analysis approach is used here with a Hertzian-based contact force model, which includes a dissipative term representing the energy dissipation during the contact process. The pseudopenetration that occurs between the potential contact points of the ball and the socket surface, as well as the indentation rate play a crucial role in the evaluation of the normal contact forces. In addition, several different friction force models based on the Coulomb's law are revisited in this work. The friction models utilized here can accommodate the various friction regimens and phenomena that take place at the contact interface between the ball and the socket. Both the normal and tangential contact forces are evaluated and included into the systems' dynamics equation of motion, developed under the framework of multibody systems formulations. A spatial four-bar mechanism, which includes a spherical joint with clearance, is used as an application example to examine and quantify the effects of various friction force models, clearance sizes, and the friction coefficients.


Author(s):  
Paulo Flores ◽  
Hamid M. Lankarani

A general methodology for the dynamic modeling and analysis of planar multibody systems with multiple clearance joints is presented. The inter-connecting bodies that constitute a real physical mechanical joint are modeled as colliding components, whose dynamic behavior is influenced by the geometric, physical and mechanical properties of the contacting surfaces. A continuous contact force model, based on the elastic Hertz theory, together with a dissipative term associated with the internal damping, is utilized to evaluate the intra-joint normal contact forces. The incorporation of the friction phenomenon, based on the classical Coulomb’s friction law, is also included in this study. The suitable contact force models are embedded into the dynamic equations of motion for the multibody systems. In the sequel of this process, the fundamental methods to deal with contact-impact events in mechanical systems are presented. Finally, two planar mechanisms with multiple revolute clearance joints are used to demonstrate the accuracy and efficiency of the presented approach and to discuss the main assumptions and procedures adopted. The effects of single versus multiple clearance revolute joints are discussed.


Author(s):  
Paulo Flores ◽  
Hamid M. Lankarani

A general methodology for the dynamic modeling and analysis of planar multibody systems with multiple clearance joints is presented. The inter-connecting body components that constitute a real joint are modeled as colliding bodies, which dynamic behaviors are influenced by geometric, physical and mechanical properties of the contacting surfaces. A continuous contact force model, based on the elastic Hertz theory, together with a dissipative term, is used to evaluate the intra-joint contact forces. The incorporation of the friction, based on the classical Coulomb’s friction law, is also included. The suitable contact force models are embedded into the dynamic equations of motion for the multibody system. A simple mechanical system with multiple clearance joints is used to demonstrate the accuracy and efficiency of the presented approach and to discuss the main assumptions and procedures adopted. The effects of single versus multiple clearance joints are discussed.


Author(s):  
Sony Cheriyan ◽  
Paulo Flores ◽  
Hamid M. Lankarani

The main objective of this work is to present a computational and experimental study on the contact forces developed in revolute clearance joints. For this purpose, a well-known slider-crank mechanism with a revolute clearance joint between the connecting rod and slider is utilized. The intra-joint contact forces that generated at this clearance joints are computed by considered several different elastic and dissipative approaches, namely those based on the Hertz contact theory and the ESDU tribology-based for cylindrical contacts, along with a hysteresis-type dissipative damping. The normal contact force is augmented with the dry Coulomb’s friction force. An experimental apparatus is use to obtained some experimental data in order to verify and validate the computational models. From the outcomes reported in this paper, it is concluded that the selection of the appropriate contact force model with proper dissipative damping plays a significant role in the dynamic response of mechanical systems involving contact events at low or moderate impact velocities.


Author(s):  
Qi Wan ◽  
Geng Liu ◽  
Chunyu Song ◽  
Shangjun Ma ◽  
Ruiting Tong

In order to meet the characteristics including small clearance, heavy load and large contact area of joints existed in rudder transmission system, a new normal contact force model is established, which is suitable for the large-area contact process and considers the coefficient of nonlinear variable stiffness as well as the axial length of bearing. The applicability of this model is verified by simulations under some conditions with different clearance size, restitution coefficient, initial collision speed and bearing's axial length. Furthermore, through the user-defined subroutine interface in ADAMS software, this modified contact force model is compiled and linked into the dynamic model of the rudder transmission system. The simulation results show that the dynamic response of the system with multiple clearance joints is not a simple superposition of that with one single clearance, and the dynamic interaction between these joints intensifies the oscillation and nonlinear characteristics of the system. This study provides a theoretical reference for the structural optimization and control strategy design of aircraft with clearance joints.


2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Gengxiang Wang ◽  
Hongzhao Liu

Three-dimensional (3D) wear of the clearance spherical joint in four-degrees-of-freedom (DOF) parallel mechanism is predicted based on Archard's wear model. The flexible moving platform is treated as thin plate element based on absolute nodal coordinate formulation (ANCF). The tangent frame is introduced to formulate the constraint equation of universal joint. One of the spherical joints is treated as clearance joint. The normal and tangential contact forces are calculated based on Flores contact force model and modified Coulomb friction model. In order to predict 3D wear, the normal contact force, tangential contact velocity, and eccentricity vector are decomposed in the global coordinate system. Simulation results show that 3D wear occurred in three directions are not uniform each other.


2022 ◽  
Vol 43 (1) ◽  
pp. 93-112
Author(s):  
Kaiming Zhang ◽  
Xudong Zheng ◽  
Zhang Chen ◽  
Bin Liang ◽  
Tianshu Wang ◽  
...  

AbstractThe non-smooth dynamic model of an unmanned bicycle is established to study the contact-separate and stick-slip non-smooth phenomena between wheels and the ground. According to the Carvallo-Whipple configuration, the unmanned bicycle is reduced to four rigid bodies, namely, rear wheel, rear frame, front fork, and front wheel, which are connected by perfect revolute joints. The interaction between each wheel and the ground is simplified as the normal contact force and the friction force at the contact point, and these forces are described by the Hunt-Crossley contact force model and the LuGre friction force model, respectively. According to the characteristics of flat and curved pavements, calculation methods for contact forces and their generalized forces are presented. The dynamics of the system is modeled by the Lagrange equations of the first kind, a numerical solution algorithm of the dynamic equations is presented, and the Baumgarte stabilization method is used to restrict the drift of the constraints. The correctness of the dynamic model and the numerical algorithm is verified in comparison with the previous studies. The feasibility of the proposed model is demonstrated by simulations under different motion states.


Author(s):  
Ahmed A. Shabana ◽  
Khaled E. Zaazaa ◽  
Jose´ L. Escalona ◽  
Jalil R. Sany

Two approaches are commonly used for solving the problem of wheel/rail contact in railroad dynamics. The first is the elastic approach in which the wheel is assumed to have six degrees of freedom with respect to the rail. The normal contact forces are defined using Hertz’s contact theory or in terms of assumed stiffness and damping coefficients. The second approach is the constraint approach in which nonlinear kinematic contact constraint equations are introduced, leading to a model in which the wheel has five degrees of freedom with respect to the rail. It is the objective of this investigation to present a new formulation for the wheel/rail contact problem based on the elastic force approach. Crucial to the success of any elastic force formulation for wheel/rail contact problem is the accurate prediction of the location of the contact points. To this end, features of multibody formulations that allow introducing arbitrary differential equations are exploited in this investigation in order to obtain a good estimate of the rail arc length traveled by the wheel set. In the formulation presented in this paper, four surface parameters are used to describe the wheel and the rail surfaces each with arbitrary geometry. In order to determine the location of the points of contact between the wheel and the rail, a first order differential equation for the rail arc length is introduced and is integrated simultaneously with the multibody equations of motion of the wheel/rail system. The method presented in this paper allows for multiple points of contact between the wheel and the rail by using an optimized search for all possible contact points. The normal contact forces are calculated and used with non-linear expressions for the creepages to determine the creep forces. The paper also discusses two different procedures for the analysis of the two-point contact in the wheel/rail interaction. Numerical results obtained using the elastic force model are presented and compared with the results obtained using the constraint approach.


Author(s):  
P. Flores ◽  
J. Ambro´sio ◽  
J. C. P. Claro ◽  
H. M. Lankarani

This work deals with a methodology to assess the influence of the spherical clearance joints in spatial multibody systems. The methodology is based on the Cartesian coordinates, being the dynamics of the joint elements modeled as impacting bodies and controlled by contact forces. The impacts and contacts are described by a continuous contact force model that accounts for geometric and mechanical characteristics of the contacting surfaces. The contact force is evaluated as function of the elastic pseudo-penetration between the impacting bodies, coupled with a nonlinear viscous-elastic factor representing the energy dissipation during the impact process. A spatial four bar mechanism is used as an illustrative example and some numerical results are presented, being the efficiency of the developed methodology discussed in the process of their presentation. The results obtained show that the inclusion of clearance joints in the modelization of spatial multibody systems significantly influences the prediction of components’ position and drastically increases the peaks in acceleration and reaction moments at the joints. Moreover, the system’s response clearly tends to be nonperiodic when a clearance joint is included in the simulation.


Author(s):  
Ji-Ho Kang ◽  
Eung Seon Kim ◽  
Seungyon Cho

In this study, an estimation method of graphite dust production in the pebble-bed type reflector region of Korean HCSB (Helium-Cooled Solid Breeder) TBM (Test Blanket Module) in the ITER (International Thermonuclear Experimental Reactor) project using FEM (Finite Element Method) was proposed and the amount of dust production was calculated. A unit-cell model of uniformly arranged pebbles was defined with appropriate thermal and mechanical loadings. A commercial FEM program, Abaqus V6.10 was used to model and solve the stress field under multiple contact constraints between pebbles in the unit-cell. Resulting normal contact forces and slip distances on contact points were applied into the Archard adhesive wear equation to calculate the amount of graphite dust. The friction effect on contact points was investigated. The calculation result showed that the amount of graphite dust production was estimated to 2.22∼3.67e−4 g/m3 which was almost linearly proportional to the friction coefficient. The analysis results will be used as the basis data for the consecutive study of dust explosion.


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