Numerical Research of Multi-Scale Coupling Simulation on Rotary Pressure Exchanger and Pipe System

Author(s):  
Z. Cao ◽  
J. Q. Deng ◽  
K. Liu

Rotary Pressure exchanger (RPE) is an efficient device which recovers pressure energy from liquid streams in process industries. In this work, a multi-scale numerical investigation of pressure propagation in RPE and the pipeline is carried out. A system model including pipe system and RPE component is firstly presented, and is then solved by the integration of 1-D Method of characteristics (MOC) and CFD method. The simultaneous data exchange between the pipeline and RPE is enabled by making use of the existing programming interfaces. At last, the mutual effect of wave phenomenon in pipeline and RPE is evaluated by the synchronous interaction under transient operating conditions. The proposed multi-scale coupling approach in this work could either provide the internal flow details in RPE device or the dynamic behavior of the system, making the numerical simulation more reasonable with system-level accuracy and time-saving.

Author(s):  
Thomas J. Breen ◽  
Ed J. Walsh ◽  
Jeff Punch ◽  
Amip J. Shah ◽  
Niru Kumari ◽  
...  

As the energy footprint of data centers continues to increase, models that allow for “what-if” simulations of different data center design and management paradigms will be important. Prior work by the authors has described a multi-scale energy efficiency model that allows for evaluating the coefficient of performance of the data center ensemble (COPGrand), and demonstrated the utility of such a model for purposes of choosing operational set-points and evaluating design trade-offs. However, experimental validation of these models poses a challenge because of the complexity involved with tailoring such a model for implementation to legacy data centers, with shared infrastructure and limited control over IT workload. Further, test facilities with dummy heat loads or artificial racks in lieu of IT equipment generally have limited utility in validating end-to-end models owing to the inability of such loads to mimic phenomena such as fan scalability, etc. In this work, we describe the experimental analysis conducted in a special test chamber and data center facility. The chamber, focusing on system level effects, is loaded with an actual IT rack, and a compressor delivers chilled air to the chamber at a preset temperature. By varying the load in the IT rack as well as the air delivery parameters — such as flow rate, supply temperature, etc. — a setup which simulates the system level of a data center is created. Experimental tests within a live data center facility are also conducted where the operating conditions of the cooling infrastructure are monitored — such as fluid temperatures, flow rates, etc. — and can be analyzed to determine effects such as air flow recirculation, heat exchanger performance, etc. Using the experimental data a multi-scale model configuration emulating the data center can be defined. We compare the results from such experimental analysis to a multi-scale energy efficiency model of the data center, and discuss the accuracies as well as inaccuracies within such a model. Difficulties encountered in the experimental work are discussed. The paper concludes by discussing areas for improvement in such modeling and experimental evaluation. Further validation of the complete multi-scale data center energy model is planned.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Thomas George ◽  
V. Ganesan

AbstractThe processes which contain at least one pole at the origin are known as integrating systems. The process output varies continuously with time at certain speed when they are disturbed from the equilibrium operating point by any environment disturbance/change in input conditions and thus they are considered as non-self-regulating. In most occasions this phenomenon is very disadvantageous and dangerous. Therefore it is always a challenging task to efficient control such kind of processes. Depending upon the number of poles present at the origin and also on the location of other poles in transfer function different types of integrating systems exist. Stable first order plus time delay systems with an integrator (FOPTDI), unstable first order plus time delay systems with an integrator (UFOPTDI), pure integrating plus time delay (PIPTD) systems and double integrating plus time delay (DIPTD) systems are the classifications of integrating systems. By using a well-controlled positioning stage the advances in micro and nano metrology are inevitable in order satisfy the need to maintain the product quality of miniaturized components. As proportional-integral-derivative (PID) controllers are very simple to tune, easy to understand and robust in control they are widely implemented in many of the chemical process industries. In industries this PID control is the most common control algorithm used and also this has been universally accepted in industrial control. In a wide range of operating conditions the popularity of PID controllers can be attributed partly to their robust performance and partly to their functional simplicity which allows engineers to operate them in a simple, straight forward manner. One of the accepted control algorithms by the process industries is the PID control. However, in order to accomplish high precision positioning performance and to build a robust controller tuning of the key parameters in a PID controller is most inevitable. Therefore, for PID controllers many tuning methods are proposed. the main factors that lead to lifetime reduction in gain loss of PID parameters are described in This paper and also the main methods used for gain tuning based on optimization approach analysis is reviewed. The advantages and disadvantages of each one are outlined and some future directions for research are analyzed.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Saeed Peyghami ◽  
Tomislav Dragicevic ◽  
Frede Blaabjerg

AbstractThis paper proposes a long-term performance indicator for power electronic converters based on their reliability. The converter reliability is represented by the proposed constant lifetime curves, which have been developed using Artificial Neural Network (ANN) under different operating conditions. Unlike the state-of-the-art theoretical reliability modeling approaches, which employ detailed electro-thermal characteristics and lifetime models of converter components, the proposed method provides a nonparametric surrogate model of the converter based on limited non-linear data from theoretical reliability analysis. The proposed approach can quickly predict the converter lifetime under given operating conditions without a further need for extended, time-consuming electro-thermal analysis. Moreover, the proposed lifetime curves can present the long-term performance of converters facilitating optimal system-level design for reliability, reliable operation and maintenance planning in power electronic systems. Numerical case studies evaluate the effectiveness of the proposed reliability modeling approach.


Catalysts ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 290
Author(s):  
Tim Karsten ◽  
Vesna Middelkoop ◽  
Dorota Matras ◽  
Antonis Vamvakeros ◽  
Stephen Poulston ◽  
...  

This work presents multi-scale approaches to investigate 3D printed structured Mn–Na–W/SiO2 catalysts used for the oxidative coupling of methane (OCM) reaction. The performance of the 3D printed catalysts has been compared to their conventional analogues, packed beds of pellets and powder. The physicochemical properties of the 3D printed catalysts were investigated using scanning electron microscopy, nitrogen adsorption and X-ray diffraction (XRD). Performance and durability tests of the 3D printed catalysts were conducted in the laboratory and in a miniplant under real reaction conditions. In addition, synchrotron-based X-ray diffraction computed tomography technique (XRD-CT) was employed to obtain cross sectional maps at three different positions selected within the 3D printed catalyst body during the OCM reaction. The maps revealed the evolution of catalyst active phases and silica support on spatial and temporal scales within the interiors of the 3D printed catalyst under operating conditions. These results were accompanied with SEM-EDS analysis that indicated a homogeneous distribution of the active catalyst particles across the silica support.


2021 ◽  
Author(s):  
Ayman Ismail Al Zawaideh ◽  
Khalifa Hassan Al Hosani ◽  
Igor Boiko ◽  
Abdulla AlQassab ◽  
Ibrahim Khan

Abstract Compressors are widely used to transport gas offshore and onshore. Oil rigs and gas processing plants have several compressors operating either alone, in parallel or in trains. Hence, compressors must be controlled optimally to insure a high rate of production, and efficient power consumption. The aim of this paper is to provide a control algorithm to optimize the compressors operation in parallel in process industries, to minimize energy consumption in variable operating conditions. A dynamic control-oriented model of the compression system has been developed. The optimization algorithm is tested on an experimental prototype having two compressors connected in parallel. The developed optimization algorithm resulted in a better performance and a reduction of the total energy consumption compared to an equal load sharing scheme.


Author(s):  
Soheil Almasi ◽  
Mohammad Mahdi Ghorani ◽  
Mohammad Hadi Sotoude Haghighi ◽  
Seyed Mohammad Mirghavami ◽  
Alireza Riasi

Optimization of vacuum cleaner fan components is a low-cost and time-saving solution to satisfy the increasing requirement for compact energy-efficient cleaners. In this study, surrogate-based optimization technique is used and for the first time it is focused on maximization of Airwatt parameter, which describes the fan suction power, as an objective function (Case II). Besides, the shaft power is minimized (Case I) as another optimization target in order to reduce the power consumption of the vacuum cleaner. 11 geometrical variables of 3 fan components including impeller, diffuser and return channel are selected as the optimization design variables. 80 training points are distributed in the sample space using Advanced Latin Hypercube Sampling (ALHS) technique and the outputs of sample points are calculated by means of CFD simulations. Kriging and RSA surrogate models have been fitted to the outputs of the sample space. Through coupling of constructed Kriging models and Multi-Island Genetic Algorithm (MIGA), the optimal design for each of the optimization cases is presented and evaluated using numerical simulations. A 20.22% reduction in shaft power in Case I and an improvement of 27.73% in Airwatt in Case II have been achieved as the overall results of this study. Despite achieving goals in both optimization cases, a slight decrease in Airwatt in Case I (−6.20%) and a slight increase in shaft power in Case II (+4.82%) are observed relative to primary fan. Furthermore, the Analysis of Variance (ANOVA) determines the importance level of design variables and their 2-way interactions on the objective functions. It was concluded that geometrical parameters related to all of the fan components must be considered simultaneously to conduct a comprehensive optimization. The reasons of enhancement in optimal cases compared with the reference design have been further investigated by analysis of the fan internal flow field. Post-processing of the CFD results demonstrates that the applied geometrical modifications cause a more uniform flow through the flow passages of the optimal fan components.


Author(s):  
Zakriya Mohammed ◽  
Owais Talaat Waheed ◽  
Ibrahim (Abe) M. Elfadel ◽  
Aveek Chatterjee ◽  
Mahmoud Rasras

The paper demonstrates the design and complete analysis of 1-axis MEMS capacitive accelerometer. The design is optimized for high linearity, high sensitivity, and low cross-axis sensitivity. The noise analysis is done to assure satisfactory performance under operating conditions. This includes the mechanical noise of accelerometer, noise due to interface electronics and noise caused by radiation. The latter noise will arise when such accelerometer is deployed in radioactive (e.g., nuclear power plants) or space environments. The static capacitance is calculated to be 4.58 pF/side. A linear displacement sensitivity of 0.012μm/g (g = 9.8m/s2) is observed in the range of ±15g. The differential capacitive sensitivity of the device is 90fF/g. Furthermore, a low cross-axis sensitivity of 0.024fF/g is computed. The effect of radiation is mathematically modelled and possibility of using these devices in radioactive environment is explored. The simulated noise floor of the device with electronic circuit is 0.165mg/Hz1/2.


2016 ◽  
Vol 33 (2) ◽  
Author(s):  
Yexiang Xiao ◽  
Wei Zhu ◽  
Zhengwei Wang ◽  
jin zhang ◽  
Chongji Zeng ◽  
...  

Purpose Numerically analyzed the flow characteristic and explored the hydrodynamic mechanism of the S-shaped region formation of a Francis pump-turbine. Design/methodology/approach Three-dimensional steady and unsteady simulations were performed for a number of operating conditions at the optimal guide vanes opening. The steady Reynolds averaged Navier-Stokes equations with the SST turbulence model were solved to model the internal flow within the entire flow passage. The predicted discharge-speed curve agrees well with the model test at generating mode. This paper compared the hydrodynamic characteristics of for off-design cases in S-shaped region with the optimal operating case, and more analysis focuses particularly on very low positive and negative discharge cases with the same unit speed. Findings At runaway case towards smaller discharge, the relative circumferential velocity becomes stronger in the vaneless, which generates the “water ring” and blocks the flow between guide vane and runner. The runner inlet attack angle becomes larger, and the runner blade passages nearly filled with flow separation and vortexes. The deterioration of runner blade flow leads to the dramatic decrease of runner torque, which tends to reduce the runner rotation speed. In this situation, the internal flow can’t maintain the larger rotating speed at very low positive discharge cases, so the unit discharge-speed curves bend to S-shaped near runaway case. Originality/value The analysis method of four off-design cases on S-shaped region with the comparison of optimal operation case and the calculated attack angles are adopted to explore the mechanism of S characteristic. The flow characteristic and quantitative analysis all explain the bending of the unit discharge-speed curves.


Author(s):  
Adele Nasti

Abstract Secondary air system seals are crucial in aero engine design as they have a direct impact on specific fuel consumption. Their behavior is affected by several aspects of the physics of the system: the air system, the engine thermal physics, the effect of flight loads and several other effects. As a consequence, their design is a complex and iterative process, which is highly dependent on the location of the seal in the engine, on the system requirements and on the system behavior. This paper describes a methodology for multi-disciplinary assessment of secondary air system seals within an engine environment and supports standard seal design, trade-off studies on novel concepts and system-level optimization. Defining the seal design intent for a specific engine location in the form of objectives, it is possible to embed process automation into traditionally manual multi-disciplinary design processes. This allows transforming modelling and simulation tools, which typically provide predictions for a specific seal design over reference cycles, into design and optimization tools, which can provide the optimum seal design for a specific set of requirements. This approach provides predictive models of both seal performance and performance degradation and is capable of taking into account all sources of variation, for instance manufacturing variations or engine operating conditions, delivering a robust design, specific to the engine location. The methodology enables a holistic approach to system and sub-system design and provides a deeper understanding of the impact of the seal onto system and of the system onto the seal, allowing optimization of the overall solution and informing the business case for introduction of different sealing strategies. Examples of the application of this methodology are provided for both labyrinth seals and leaf seals.


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