A Modified Model for Non-Linear Fatigue Damage Accumulation With Load Interaction Effects

Author(s):  
Zhaochun Peng ◽  
Hong-Zhong Huang ◽  
Huiying Gao ◽  
Zhiqiang Lv ◽  
Shun-Peng Zhu

In the case of variable amplitude loading, fatigue damage accumulation theory is closely related to loading histories, such as load sequences, load interactions, and so on. Due to the lack of load histories, there may be a large deviation with the reality for linear damage rule (Miner rule). Although many non-linear fatigue damage accumulation models can deal with the effect of load sequences, load interaction effect cannot be ignored and it plays an important role in damage accumulation behavior. This paper describes the damage evolution behavior based on nonlinear damage rule under variable amplitude loading. A new method to describe the load interaction effects is proposed, it is assumed that the load ratio between adjacent stress levels is used to present this phenomenon. Thereafter, the method is introduced to a non-linear damage model, and a modified model is developed to predict the residual lifetime. Four categories of experimental data sets from literatures are employed to investigate the validity of the proposed model. The results indicate that the modified model shows a good agreement between experimental data and theoretical results. It is also found that the modified model demonstrates an improvement in prediction accuracy over the primary model and Miner rule. Furthermore, the modified model can be easily implemented with the use of Wöhler curve only.

2014 ◽  
Vol 684 ◽  
pp. 169-175
Author(s):  
Xian Min Chen ◽  
Hong Na Dui

A probabilistic methodology for modeling fatigue damage accumulation and fatigue life under variable amplitude loading is proposed in this paper. With probabilistic modifications, the calculative consistency between fatigue damage and life is achieved in the model and the load sequence effects are properly accounted for variable amplitude loading. This damage model overcomes the inherent deficiencies in the linear damage accumulation rule but still preserves its simplicity for engineering application. With Monte Carlo sampling method, numerical verification of this model is conducted under two-level spectrum loading. The predicted probabilistic distributions of fatigue life are validated by the fatigue tests on Al-alloy straight lugs.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Huiying Gao ◽  
Hong-Zhong Huang ◽  
Shun-Peng Zhu ◽  
Yan-Feng Li ◽  
Rong Yuan

Many structures are subjected to variable amplitude loading in engineering practice. The foundation of fatigue life prediction under variable amplitude loading is how to deal with the fatigue damage accumulation. A nonlinear fatigue damage accumulation model to consider the effects of load sequences was proposed in earlier literature, but the model cannot consider the load interaction effects, and sometimes it makes a major error. A modified nonlinear damage accumulation model is proposed in this paper to account for the load interaction effects. Experimental data of two metallic materials are used to validate the proposed model. The agreement between the model prediction and experimental data is observed, and the predictions by proposed model are more possibly in accordance with experimental data than that by primary model and Miner’s rule. Comparison between the predicted cumulative damage by the proposed model and an existing model shows that the proposed model predictions can meet the accuracy requirement of the engineering project and it can be used to predict the fatigue life of welded aluminum alloy joint of Electric Multiple Units (EMU); meanwhile, the accuracy of approximation can be obtained from the proposed model though more simple computing process and less material parameters calling for extensive testing than the existing model.


2007 ◽  
Vol 29 (9-11) ◽  
pp. 2032-2039 ◽  
Author(s):  
R ORUGANTI ◽  
R SIVARAMANIVAS ◽  
T KARTHIK ◽  
V KOMMAREDDY ◽  
B RAMADURAI ◽  
...  

2017 ◽  
Vol 139 (7) ◽  
Author(s):  
M.-H. Herman Shen ◽  
Sajedur R. Akanda

An energy-based framework is developed for welded steel and AL6061-T6 for assessment of nonlinear evolution of fatigue damage accumulation along fatigue life. The framework involves interrogation at continuum using a newly developed experimental procedure to determine the cyclic damaging energy to reveal that the accumulated fatigue damage evolves nonlinearly along cycle in case of low cycle fatigue but has somewhat linear relationship with cycle in case of high cycle fatigue. The accumulated fatigue damage is defined as the ratio of the accumulated cyclic damaging energy to the fatigue toughness, a material property and hence remains the same at all applied stress ranges. Based on the experimental data, a model is developed in order to predict cyclic damaging energy history at any applied stress range. The predicted fatigue damage evolution from the energy-based model are found to agree well with the experimental data.


1996 ◽  
Vol 118 (2) ◽  
pp. 168-173 ◽  
Author(s):  
W. Q. Zhu ◽  
M. X. Jiang

The analytical expressions for the probability densities of the cumulative fatigue damage and fatigue life and for the reliability function are obtained for a mechanical or structural component subject to stationary random stress process on the basis of a stochastic theory of fatigue damage accumulation proposed by the first author and his co-worker and the Morrow’s nonlinear damage rule. The comparison between the results from Morrow’s and Palmgren-Miner’s damage rules for the case when the stress is a narrow-band stationary Gaussian process with zero mean is made and some important conclusions are drawn.


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