Kinematics of a Novel Type Positioning Table for Cast Alignment on Machine Tool

Author(s):  
Adam Myszkowski ◽  
Tomasz Bartkowiak ◽  
Andrzej Gessner

The paper presents a study into the kinematics of a novel type of a rotary positioning table based on the constrained parallel mechanism. Fixture and leveling a workpiece on a machine tool table is an essential stage in machining or layout process. In this study, a compact low-height rotary table is presented for automated leveling, which can be mounted directly on the machine tool table without a significant decrease of the workspace. The authors propose a modification of parallel mechanism by introducing four extensible leg design with specific geometrical constraint for workpiece positioning and in order to achieve higher rigidness. The table is driven by four hydraulic linear actuators which are integrated in the linkages. The designed model allows to rotate the table about the sphere center about three independent axis. Procedures using meta-heuristic methods were implemented to optimize the geometrical dimensions of the entire mechanism for the required workspace.

2011 ◽  
Vol 127 ◽  
pp. 277-282
Author(s):  
Peng Fei Dang ◽  
Li Jin Fang

This paper establishes position error model based on parallel robot kinematics theory, and analyses position error of the 3-TPS hybrid machine tool. Firstly, to calculate position error of the movable plate caused by the parallel mechanism links, through error model of the parallel mechanism which is established through inverse kinematics of the hybrid machine tool. Then, according to the error model of constraint mechanism established by transformation matrix method, the position error has been simulated and calculated. Finally, this paper compares the effects of both mechanisms. The analysis indicates the link error of constraint mechanism has more influence on movable plate posture than parallel mechanism, and provides help with motion error compensation and kinematic calibration.


2019 ◽  
Vol 254 ◽  
pp. 03002 ◽  
Author(s):  
Vladimír Bulej ◽  
Juraj Uríček ◽  
Manfred Eberth ◽  
Ivan Kuric ◽  
Ján Stanček

The article deals with the preparation of simulation model of mechanism with parallel kinematic structure called hexapod as an electro-mechanical system in software MATLAB/Simulink. The simulation model is composed from functional blocks represented each part of mechanism’s kinematic structure with certain properties. The results should be used for further simulation of its behaviour as well as for generating of control algorithms for real functional prototype.


2010 ◽  
Vol 450 ◽  
pp. 283-287 ◽  
Author(s):  
Rui Wang ◽  
Gang Ding ◽  
Shi Sheng Zhong

A 5-axis parallel-serial machine tool is proposed, which consists of a 3-DOF parallel mechanism and a 2-DOF serial mechanism, and the kinematics analysis is discussed in detail based on the vector method. The size of the velocity transformation matrix is decreased. The problem of parameter coupling is resolved by adopting identity matrix and four-element vector. The relationship between the velocity and acceleration of the movable platform and the input parameters of the parallel mechanism is established. These algorithms are verified correct through ADAMS (Automatic Dynamic Analysis of Mechanical System) and can be referenced by kinematics analysis, dynamics analysis of parallel or parallel-serial machine tools, which have coupling kinematics parameters.


2004 ◽  
Vol 126 (2) ◽  
pp. 307-318 ◽  
Author(s):  
Jay il Jeong ◽  
Dongsoo Kang ◽  
Young Man Cho ◽  
Jongwon Kim

We present a new kinematic calibration algorithm for redundantly actuated parallel mechanisms, and illustrate the algorithm with a case study of a planar seven-element 2-degree-of-freedom (DOF) mechanism with three actuators. To calibrate a nonredundantly actuated parallel mechanism, one can find actual kinematic parameters by means of geometrical constraint of the mechanism’s kinematic structure and measurement values. However, the calibration algorithm for a nonredundant case does not apply for a redundantly actuated parallel mechanism, because the angle error of the actuating joint varies with position and the geometrical constraint fails to be consistent. Such change of joint angle error comes from constraint torque variation with each kinematic pose (meaning position and orientation). To calibrate a redundant parallel mechanism, one therefore has to consider constraint torque equilibrium and the relationship of constraint torque to torsional deflection, in addition to geometric constraint. In this paper, we develop the calibration algorithm for a redundantly actuated parallel mechanism using these three relationships, and formulate cost functions for an optimization algorithm. As a case study, we executed the calibration of a 2-DOF parallel mechanism using the developed algorithm. Coordinate values of tool plate were measured using a laser ball bar and the actual kinematic parameters were identified with a new cost function of the optimization algorithm. Experimental results showed that the accuracy of the tool plate improved by 82% after kinematic calibration in a redundant actuation case.


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