scholarly journals A Lookup Table-Based Approach for Spatial Analysis of Contact Problems

Author(s):  
Maria Margarida Machado ◽  
Paulo Flores ◽  
Jorge Ambrósio

The aim of this work is to present an efficient methodology to deal with general 3D-contact problems. This approach embraces three steps: geometrical definition of 3D-surfaces; detection of the candidate contact points; evaluation of the contact forces. The 3D-contact surfaces are generated and represented by using parametric functions due to their simplicity and easiness to handle freeform shapes. This task is carried in preprocessing, performed preliminarily to the implementation of the multibody code. The preprocessing procedure can be condensed into four steps: a regular and representative surface collection of points is extracted from the 3D-parametric surface; for each point the tangent vectors to the u and v directions of the parametric surface and the normal vector are computed; the geometrical information on each point is saved in a lookup table, including the parametric point coordinates, the corresponding Cartesian coordinates and the Cartesian components of the normal, tangent and binormal vectors; the lookup table is rearranged such that the u-v mapping is converted into a 3D-matrix form. In the last step, the surface data is saved as a direct access file. Regarding the detection of the contact points, the relative distance between the candidate contact points are computed and used to check if the bodies are in contact. The actual contact points are selected as those that correspond to the maximum relative indentation. The contact forces are determined as functions of the indentation, impact velocity and geometric and material properties of the contacting surfaces. In general, lookup tables are used to reduce the computation time in dynamic simulations. However, the application of these schemes involves an increase of memory needs. Within the proposed approach, the amount of memory used is significantly reduced, as a result of a partial upload into memory of the lookup table. A slider-crank mechanism with a cup on the top of the slider and a marble ball is used as demonstrative example. A contact pair is considered between a cup and a marble ball, being the contact forces computed using a dissipative contact model.

Author(s):  
Margarida Machado ◽  
Paulo Flores ◽  
Jorge Ambrósio

The aim of this work is to present an efficient methodology to deal with general 3D-contact problems. This approach embraces three steps: geometrical definition of 3D surfaces, detection of the candidate contact points, and evaluation of the contact forces. The 3D-contact surfaces are generated and represented by using parametric functions due to their simplicity and ease in handling freeform shapes. This task is carried during preprocessing, which is performed before starting the multibody analysis. The preprocessing procedure can be condensed into four steps: a regular and representative collection of surface points is extracted from the 3D-parametric surface; for each point the tangent vectors to the u and v directions of the parametric surface and the normal vector are computed; the geometrical information on each point is saved in a lookup table, including the parametric point coordinates, the corresponding Cartesian coordinates, and the components of the normal, tangent, and bitangent vectors; the lookup table is rearranged such that the u-v mapping is converted into a 2D matrix being this surface data saved as a direct access file. For the detection of the contact points, the relative distance between the candidate contact points is computed and used to check if the bodies are in contact. The actual contact points are selected as those that correspond to the maximum relative indentation. The contact forces are determined as functions of the indentation or pseudopenetration, impact velocity, and geometric and material properties of the contacting surfaces. In general, lookup tables are used to reduce the computation time in dynamic simulations. However, the application of these schemes involves an increase of memory needs. Within the proposed approach, the amount of memory used is significantly reduced as a result of a partial upload into memory of the lookup table. A slider-crank mechanism with a cup on the top of the slider and a marble ball are used as a demonstrative example. A contact pair is considered between a cup and a marble ball, the contact forces for which are computed using a dissipative contact model.


Author(s):  
Gert A. Kragten ◽  
Just L. Herder ◽  
A. L. Schwab

This paper demonstrates that the predicted grasp stability is highly sensitive to only small changes in the character of the contact forces. The contribution of the geometry and stiffness at the contact points to the grasp stability is investigated by a planar grasp with three contact points. Limit cases of zero and infinite contact curvatures, and finite to infinite contact stiffnesses are considered. The stability is predicted based on the approach of Howard and Kumar [1], and verified with multibody dynamic simulations. For rigid objects and fingers with only normal contact stiffness, the grasp stability is dominated by the contact geometry, whereas the local contact stiffness and preload have a minor effect. Furthermore, grasps with pointed finger tips are more likely to be stable than grasps with flat finger tips.


Author(s):  
Alexander P. Ivanov

The paper is devoted to dynamic multi-rigid-body contact problems with dry friction. It is known that such problem may have multiple solutions or none solution (so-called Painleve´ paradoxes). A great deal of works concerning overcoming of the paradoxes was published last century, but general conditions of existence and uniqueness were not derived yet. We consider systems with a finite numbers of contact points with well-defined contact directions and Coulomb friction. The equations of motion contain unknowns of two kinds: the accelerations and the contact forces. According to the friction law, some of these variables vanish, and remaining ones can be treated as a coordinate system in the space of the generalized forces. Thus, this space splits to a finite number of regions with different coordinates. From a geometrical point of view, the solvability of the multi-contact problem means that the union of these regions equals to the whole space. Furthemore, the solution is unique ⇔ any pair of regions has empty intersection, and the coordinates within any region are defined uniquely. We present some algebraic conditions, which are equivalent to these geometric properties. Therefore, necessary and sufficient conditions of correct solution to multibody contact problem are obtained for the first time. A number of mechanical examples are considered to illustrate new results.


Author(s):  
Mate Antali ◽  
Gabor Stepan

AbstractIn this paper, the general kinematics and dynamics of a rigid body is analysed, which is in contact with two rigid surfaces in the presence of dry friction. Due to the rolling or slipping state at each contact point, four kinematic scenarios occur. In the two-point rolling case, the contact forces are undetermined; consequently, the condition of the static friction forces cannot be checked from the Coulomb model to decide whether two-point rolling is possible. However, this issue can be resolved within the scope of rigid body dynamics by analysing the nonsmooth vector field of the system at the possible transitions between slipping and rolling. Based on the concept of limit directions of codimension-2 discontinuities, a method is presented to determine the conditions when the two-point rolling is realizable without slipping.


1989 ◽  
Vol 111 (2) ◽  
pp. 253-259 ◽  
Author(s):  
Y. S. Choi ◽  
S. T. Noah

The nonlinear, steady-state response of a displacement-forced link coupling with clearance with finite stiffness is determined. The solution procedure is derived from satisfying the boundary conditions at the contact points and then solving the resulting nonlinear algebraic equations by setting the duration of contact as a parameter. This direct approach to determining periodic solutions for systems with clearances with finite stiffness is substantially more efficient than numerical integration schemes. Results in terms of contact forces and durations of contact are pertinent to fatigue and wear studies. Parametric relations are presented for effects of the variation of damping, stiffness, exciting displacement, and gap length on the dynamic behavior of the link pair.


Author(s):  
N. Bosso ◽  
A. Gugliotta ◽  
N. Zampieri

Determination of contact forces exchanged between wheel and rail is one of the most important topics in railway dynamics. Recent studies are oriented to improve the existing contact methods in terms of computational efficiency on one side and on the other side to develop more complex and precise representation of the contact problem. This work shows some new results of the contact code developed at Politecnico di Torino identified as RTCONTACT; this code, which is an improvement of the CONPOL algorithm, is the result of long term activities, early versions were used in conjunction with MBS codes or in Matlab® environment to simulate vehicle behaviour. The code has been improved also using experimental tests performed on a scaled roller-rig. More recently the contact model was improved in order to obtain a higher computational efficiency that is a required for the use inside of a Real Time process. Benefit of a Real Time contact algorithm is the possibility to use complex simulation models in diagnostic or control systems in order to improve their performances. This work shows several comparisons of the RTCONTACT contact code respect commercial codes, standards and benchmark results.


Author(s):  
Ji-Ho Kang ◽  
Eung Seon Kim ◽  
Seungyon Cho

In this study, an estimation method of graphite dust production in the pebble-bed type reflector region of Korean HCSB (Helium-Cooled Solid Breeder) TBM (Test Blanket Module) in the ITER (International Thermonuclear Experimental Reactor) project using FEM (Finite Element Method) was proposed and the amount of dust production was calculated. A unit-cell model of uniformly arranged pebbles was defined with appropriate thermal and mechanical loadings. A commercial FEM program, Abaqus V6.10 was used to model and solve the stress field under multiple contact constraints between pebbles in the unit-cell. Resulting normal contact forces and slip distances on contact points were applied into the Archard adhesive wear equation to calculate the amount of graphite dust. The friction effect on contact points was investigated. The calculation result showed that the amount of graphite dust production was estimated to 2.22∼3.67e−4 g/m3 which was almost linearly proportional to the friction coefficient. The analysis results will be used as the basis data for the consecutive study of dust explosion.


2020 ◽  
Author(s):  
Jianzhong Ding ◽  
Xueao Liu ◽  
chunjie wang

Abstract A novel method for repeatability analysis of overconstrained kinematic coupling using a parallel-mechanism-equivalent-model is proposed. An overconstrained Kelvin-type coupling with one additional support is introduced and used for method illustration. Contact forces of the overconstrained coupling under preload are computed with Moore-Penrose inverse and the deformations are obtained using the Hertz theory. The couping is equivalently modeled as a 7-SPS parallel mechanism, spherical joints of which represent the centers of the supporting balls and the contact points, respectively, and prismatic joints are used to simulate the deformations. Therefore, pose error of the coupling arisen from preload is analyzed using the well-appraised incremental method for forward kinematics analysis of parallel mechanisms. The uncertainties of the preload are discussed and a boundary-sampling method is proposed for repeatability analysis. The main contribution of this study lies in that the proposed parallel-mechanism-equivalent-model and the boundary-sampling method greatly simplify the repeatability analysis of overconstrained kinematic couplings. Finally, the proposed methods are validated by case study.


2009 ◽  
Vol 419-420 ◽  
pp. 645-648 ◽  
Author(s):  
Qun Ming Li ◽  
Dan Gao ◽  
Hua Deng

Different from dexterous robotic hands, the gripper of heavy forging manipulator is an underconstrained mechanism whose tongs are free in a small wiggling range. However, for both a dexterous robotic hand and a heavy gripper, the force closure condition: the force and the torque equilibrium, must be satisfied without exception to maintain the grasping/gripping stability. This paper presents a gripping model for the heavy forging gripper with equivalent friction points, which is similar to a grasp model of multifingered robot hands including four contact points. A gripping force optimization method is proposed for the calculation of contact forces between gripper tongs and forged object. The comparison between the calculation results and the experimental results demonstrates the effectiveness of the proposed calculation method.


Author(s):  
Wensyang Hsu ◽  
Albert P. Pisano

Abstract A lumped/distributed-parameter, dynamic model is developed to investigate the dynamic responses of a finger-follower valve train with the effects of an oscillating pivot, frictional forces between sliding surfaces, and a hydraulic lash adjuster. Based on the measured force data at low speed, an algorithm is derived to determine the dynamic Coulomb friction coefficients around maximum valve lift simultaneously at three contact points. A constraint equation is formulated to find the contact position between the cam and the follower kinematically. This makes it possible for the model to simulate the dynamic response of the cam system when the pivot is moving. A hydraulic lash adjuster acting as the pivot of the follower is also modeled with the effects of oil compressibility and oil refill mechanism. The model is numerically integrated and shown to have good agreement between simulation results and experimental data of contact forces at three different speeds. The maximum operating speed is limited by valve toss, loss contact between components. The model predicts toss between the hydraulic lash adjuster and the follower at 2535 rpm, and experiment indicates toss starting at 2520 rpm of camshaft speed.


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