A Deterministic and Probabilistic Approach for Robust Optimal Design of a 6-DOF Haptic Device

Author(s):  
Aftab Ahmad ◽  
Kjell Andersson ◽  
Ulf Sellgren

This work suggests a two-stage approach for robust optimal design of 6-DOF haptic devices based on a sequence of deterministic and probabilistic analyses with a multi-objective genetic algorithm and the Monte-Carlo method. The presented model-based design robust optimization approach consider simultaneously the kinematic, dynamic, and kinetostatic characteristics of the device in both a constant and a dexterous workspace in order to find a set of optimal design parameter values for structural configuration and dimensioning. Design evaluation is carried out based on local and global indices, like workspace volume, quasi-static torque requirements for the actuators, kinematic isotropy, dynamic isotropy, stiffness isotropy, and natural frequencies of the device. These indices were defined based on focused kinematic, dynamic, and stiffness models. A novel procedure to evaluate local indices at a singularity-free point in the dexterous workspace is presented. The deterministic optimization approach neglects the effects from variations of design variables, e.g. due to tolerances. A Monte-Carlo simulation was carried out to obtain the response variation of the design indices when independent design parameters are simultaneously regarded as uncertain variables. It has been observed that numerical evaluation of performance indices depends of the type of workspace used during optimization. To verify the effectiveness of the proposed procedure, the performance indices were evaluated and compared in constant orientation and in dexterous workspace.

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1733 ◽  
Author(s):  
Yogesh Gandhi ◽  
Alessandro Pirondi ◽  
Luca Collini

Shape-adaptive or morphing capability in both aerospace structures and wind turbine blade design is regarded as significant to increase aerodynamic performance and simplify mechanisms by reducing the number of moving parts. The underlying bistable behavior of asymmetric cross-ply composites makes them a suitable candidate for morphing applications. To date, various theoretical and experiential studies have been carried out to understand and predict the bistable behavior of asymmetric laminates and especially the curvature obtained in their stable configurations. However, when the bi-stable composite plate is integrated with shape memory alloy wires to control the curvature and to snap from a stable configuration to the other (shape memory alloy composite, SMAC), the identification of the design parameters, namely laminate edge length, ply thickness and ply orientation, is not straightforward. The aim of this article is to present the formulation of an optimization problem for the parameters of an asymmetric composite laminate integrated with pre-stressed shape memory alloys (SMA) wires under bi-stability and a minimum deflection requirement. Wires are modeled as an additional ply placed at the mid-plane of the composite host plate. The optimization problem is solved numerically in MATLAB and optimal design variables are then used to model the SMAC in ABAQUS™. Finite element results are compared against numerical results for validation.


Author(s):  
W. Akl ◽  
M. Ruzzene ◽  
A. Baz

Abstract The optimal design parameters of fluid-loaded shells, provided with actively controlled stiffeners, are determined using a rational multi-criteria optimization approach. The adopted approach aims at simultaneously minimizing the shell vibration, associated sound radiation, weight of the stiffening rings, the control energy, and the cost of the shell/stiffeners assembly while maximizing the controllability and observability indices. A finite element model is presented to predict the vibration and noise radiation from cylindrical shells, with active stiffeners, into the surrounding fluid domain. The production cost as well as the life cycle and maintenance costs of the stiffened shells are computed using the Parametric Review of Information for Costing and Evaluation (PRICE) model. A Pareto/min-max multi-criteria optimization approach is then utilized to select the optimal locations and dimensions of the active stiffeners. Numerical examples are presented to compare the vibration and noise radiation characteristics of me optimally designed/controlled stiffened shells with the corresponding characteristics of plain un-stiffened and uncontrolled shells. The obtained results emphasize me importance of the adopted multi-criteria optimization approach in the design of quiet, low weight and low cost underwater shells which are suitable for various critical applications.


1994 ◽  
Vol 116 (4) ◽  
pp. 1019-1025 ◽  
Author(s):  
G. Emch ◽  
A. Parkinson

Engineering models can and should be used to understand the effects of variability on a design. When variability is ignored, brittle designs can result that will not function properly or that will fail in service. By contrast, robust designs function properly even when subjected to off-nominal conditions. There is a need for better analytical tools to help engineers develop robust designs. In this paper we present a new approach for developing designs that are robust to variability induced by worst-case tolerances. An advantage of this approach is that tolerances may be placed on any or all model inputs, whether design variables or parameters. The method adapts nonlinear programming techniques in order to determine how a design should be modified to account for variability. We tested the method under relatively severe conditions on 13 problems, with excellent results. Using this approach, a designer can account for the effects of worst-case tolerances, making it possible to build robustness into an engineering design.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Aftab Ahmad ◽  
Kjell Andersson ◽  
Ulf Sellgren

This work presents an optimization approach for the robust design of six degrees of freedom (DOF) haptic devices. Our objective is to find the optimal values for a set of design parameters that maximize the kinematic, dynamic, and kinetostatic performances of a 6-DOF haptic device while minimizing its sensitivity to variations in manufacturing tolerances. Because performance indices differ in magnitude, the formulation of an objective function for multicriteria performance requirements is complex. A new approach based on Monte Carlo simulation (MCS) was used to find the extreme values (minimum and maximum) of the performance indices to enable normalization of these indices. The optimization approach presented here is formulated as a methodology in which a hybrid design-optimization approach, combining genetic algorithm (GA) and MCS, is first used. This new approach can find the numerical values of the design parameters that are both optimal and robust (i.e., less sensitive to variation and thus to uncertainties in the design parameters). In the following step, with design optimization, a set of optimum tolerances is determined that minimizes manufacturing cost and also satisfies the allowed variations in the performance indices. The presented approach can thus enable the designer to evaluate trade-offs between allowed performance variations and tolerances cost.


2014 ◽  
Vol 620 ◽  
pp. 143-147
Author(s):  
Shu Sen Liu ◽  
Bo Qiang Shi ◽  
Wen Yu Zhang ◽  
Xue Jie Fu ◽  
Yue Wei Wu

In this paper, the design of a automobile tension bar analysis example, the use of sensitivity analysis of time-varying reliability robust optimal design tension bar design parameters for reliability sensitivity analysis shows that the reliability of the impact of the strength of the material and rod diameter is positive, and the reliability of the impact of the load and rod diameter is negative. Correct application of time-varying reliability robust optimal design of mechanical parts when variant reliability robust optimization design, design service at any time during the period were not sensitive to changes of the design parameters of the reliability of the parts, and improve the parts reliability soundness.


Author(s):  
J-J Lee ◽  
K-F Huang

A systematic procedure is proposed for the design of Geneva mechanisms with curved slots. Based on the theory of conjugate surfaces, mathematical expressions for the slot profile, pressure angle and cutter's location for manufacturing are presented. In addition, to evaluate the combined kinematics and structural performance of the mechanism, the maximum contact stress and degree of wear are established as the performance index. Effects of variations in various design parameters on the values of the performance indices are investigated. Using the indices as the objective function, the optimum design that takes into account the initial crank angle, offset and roller radius is performed.


2011 ◽  
Vol 50-51 ◽  
pp. 135-139
Author(s):  
Tie Yi Zhong ◽  
Chao Yi Xia ◽  
Feng Li Yang

Based on optimization theories, considering soil-structure interaction and running safety, the optimal design model of the seismic isolation system with lead-rubber bearings (LRB) for a simply supported railway beam bridge is established by using the first order optimization method in ANSYS, which the parameters of the isolation bearing are taken as design variables and the maximum moments at the bottom of bridge piers are taken as objective functions. The optimal calculations are carried out under the excitation of three practical earthquake waves respectively. The research results show that the ratio of the stiffness after yielding to the stiffness before yielding has important effect on the structural seismic responses. Through the optimal analysis of isolated bridge system, the optimal design parameters of isolation bearing can be determined properly, and the seismic forces can be reduced maximally as meeting with the limits of relative displacement between pier top and beam, which provides efficient paths and beneficial references for dynamic optimization design of seismic isolated bridges.


Author(s):  
B Kegl ◽  
S Pehan ◽  
M Kegl

This paper presents a simple and effective approach to improve engine performance of a racing car with special requirements. Attention is focused on optimal design of the intake system, using a gradient-based approximation method of mathematical programming. Since optimization relies on accurate numerical analysis of engine processes, the sub-models and parameters needed in the analysis software are carefully determined by experiment. Subsequently, the influence of different design parameters of intake and exhaust systems on engine performance is investigated numerically. The most influencing parameters are selected to be the design variables in the optimization process. In order to improve engine power at several engine speeds, two different forms of the optimal design problem are proposed, solved, and compared as a means to identify the most appropriate one. Since the analysis software is a black-box program, the optimization procedure is implemented by employing the optimization software as a master (driver) program while the analysis software acts as the slave program. The data exchange between these programs is established by XML data files and suitable wrapper programs. The results obtained confirm the usefulness of the approach presented.


2021 ◽  
Vol 13 (3) ◽  
pp. 59-65
Author(s):  
Daniela Ghelase ◽  
◽  
Luiza Daschievici ◽  

It is known that, from the point of view of the accuracy of a machine-tool, at its design, the dynamic behaviour of each element of the kinematic chains prevails. Worm-gear drives are widely used in the different machine-tools and robots. Therefore, it is important that during meshing, as far as possible, there are no vibrations, shocks, power losses, noise and low durability. These requirements can be met if, for example, the gear ratio is constant during meshing, without transmission errors, which means that the worm-gear drive should have a high accuracy. The accuracy improvement of the worm-gear drive has long been a focus of attention for machine-tools designers. Thus, this paper presents various approaches to solving such problems, based on modelling and simulation, such as: estimating the load share of worm-gear drives and to calculate the instantaneous tooth meshing stiffness and loaded transmission errors; the desired worm-gear drive design configuration by altering the optimum set of worm-gear drive design parameters which are suitable for the required performance by associating it with SVM (Support Vector Machine); optimization approach for design of worm-gear drive based on Genetic Algorithm; design optimization of worm-gear drive with reduced power loss; etc. The optimization of the worm-gear design is an important problem for the research because the design variables are correlated to each other. An optimal design algorithm developed by the authors of this paper, for worm-gear drive, is also presented.


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