A Method for the Optimal Design of Automotive Rubber Components

Author(s):  
Massimiliano Gobbi ◽  
Giorgio Previati ◽  
Gianpiero Mastinu

The paper presents a method for the design of rubber components for automotive applications. The design of a rubber component is complex due to the dependence of its behavior not only on the geometry but also on the non-linear, frequency dependent characteristics of the material. A finite element (FE) model able to estimate stiffness, stress and filtering characteristics of the component is presented. The rubber is modeled by a non-linear model whose parameters are estimated from experimental tests. The dynamic behavior is described by means of storage and dissipation moduli given as function of the excitation frequency. The design of the component, which is a bushing to be fitted on a front double wishbone suspension, is accomplished by changing the main geometrical parameters while choosing between three different rubber types. Geometrical and material parameters are varied inside the FE model by an automatic procedure. The optimal set is derived by means of a multi-objective genetic algorithm. The proposed procedure allows to define the geometric dimensions of the component along with the most suitable material among a given set.

2013 ◽  
Vol 6 (3) ◽  
pp. 107-126
Author(s):  
Amer M. Ibrahim ◽  
Qussay W. Ahmed

This paper presents a nonlinear finite element computer program. ANSYS version 12.0 developed for the analysis of composite steel-concrete beam. A three-dimensional finite element (FE) model has been developed in this work. The analytical results of load-deflection response have been compared with available experimental tests. In general good agreement between the finite element solutions and experimental results have been obtained. Parametric studies have been carried out to investigate the effect of some important material and geometrical parameters. These parameters included the effect of shear connectors number, concrete grade, thickness to width ratio of concrete slab, the ultimate load for shear connector and effect of yield strength of Steel beam. It was found that, as the compressive strength of concrete increases from 20 MPa to 70 MPa the ultimate load increases by about 20% and also an increase in the thickness to width ratio (t/B) of concrete slab from 0.1 to 0.3 lead to increase in the ultimate load by about 43%.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 587
Author(s):  
Martin Fusek ◽  
Zbyněk Paška ◽  
Jaroslav Rojíček ◽  
František Fojtík

Currently, there is an increasing use of machine parts manufactured using 3D printing technology. For the numerical prediction of the behavior of such printed parts, it is necessary to choose a suitable material model and the corresponding material parameters. This paper focuses on the determination of material parameters of the Anand material model for acrylonitrile butadiene styrene (ABS-M30) material. Material parameters were determined using the genetic algorithm (GA) method using finite element method (FEM) calculations. The FEM simulations were subsequently adjusted to experimental tests carried out to achieve the possible best agreement. Several experimental tensile and indentation tests were performed. The tests were set up in such a way that the relaxation and creep behaviors were at least partially captured. Experimental tests were performed at temperatures of 23 °C, 44 °C, 60 °C, and 80 °C. The results obtained suggest that the Anand material model can also be used for ABS-M30 plastic material, but only if the goal is not to detect anisotropic behavior. Future work will focus on the search for a suitable material model that would be able to capture the anisotropic behavior of printed plastic materials.


Author(s):  
Edvin Hanken ◽  
Evelyn R. Hollingsworth ◽  
Lars S. Fagerland

For fast track pipeline projects the need for costly installation vessels and sophisticated materials for rigid pipeline water injection systems, have made flexible pipelines a competitive alternative. They can be installed with less costly construction vessels, provide a competitive lead time and a corrosion resistant compliant material. Flexible pipelines have relative high axial stiffness and low non-linear bending stiffness which is a challenge to model correctly with FE for in-place analyses of pipelines. Whilst some FE programs can model the non-linear bending behaviour of a flexible pipeline at a given pressure, current FE tools do not include the effect of increased bending resistance as the system is pressurized. Therefore, a 3D FE model in ANSYS was developed to simulate the decoupled axial and nonlinear bending behaviour of a flexible, including the bend stiffening effect for increasing pressure. A description of the model is given in this paper. It will be demonstrated how the FE model can be used to simulate the 3D nonlinear catenary behaviour of an high pressure flexible pipeline tied into a manifold during pressurization. Due to high manifold hub loads during pressurization it is essential that such a model is capable of capturing all effects during pressurization to achieve an acceptable confidence level of the system integrity. It is also described how the FE model is used for upheaval buckling design, capturing non-linearities and load history effects that can reduce the conservatism in the design.


Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 632 ◽  
Author(s):  
Ahmed M. Sayed

The perforated steel sheets have many uses, so they should be studied under the influence of the uniaxial tensile load. The presence of these holes in the steel sheets certainly affects the mechanical properties. This paper aims at studying the behavior of the stress-strain engineering relationships of the perforated steel sheets. To achieve this, the three-dimensional finite element (FE) model is mainly designed to investigate the effect of this condition. Experimental tests were carried out on solid specimens to be used in the test of model accuracy of the FE simulation. Simulation testing shows that the FE modeling revealed the ability to calculate the stress-strain engineering relationships of perforated steel sheets. It can be concluded that the effect of a perforated rhombus shape is greater than the others, and perforated square shape has no effect on the stress-strain engineering relationships. The efficiency of the perforated staggered or linearly distribution shapes with the actual net area on the applied loads has the opposite effect, as it reduces the load capacity for all types of perforated shapes. Despite the decrease in load capacity, it improves the properties of the steel sheets.


2016 ◽  
Vol 7 (1) ◽  
pp. 7-12 ◽  
Author(s):  
D. Huri

Non-linear finite element calculations are indispensable when important information of the material response under load of a rubber component is desired. Although the material characterization of a rubber component is a demanding engineering task, the changing contact range between the parts and the incompressibility behaviour of the rubber further increase the complexity of the investigations. In this paper the effects of the choice of the numerical material parameters (e.g. bulk modulus) are examined with regard to numerical stability, mesh density and calculation accuracy. As an example, a rubber spring is chosen where contact problem is also handled.


2017 ◽  
Vol 11 (1) ◽  
pp. 1026-1035 ◽  
Author(s):  
Ahmad Basshofi Habieb ◽  
Gabriele Milani ◽  
Tavio Tavio ◽  
Federico Milani

Introduction:An advanced Finite Element model is presented to examine the performance of a low-cost friction based-isolation system in reducing the seismic vulnerability of low-class rural housings. This study, which is mainly numerical, adopts as benchmark an experimental investigation on a single story masonry system eventually isolated at the base and tested on a shaking table in India.Methods:Four friction isolation interfaces, namely, marble-marble, marble-high-density polyethylene, marble-rubber sheet, and marble-geosynthetic were involved. Those interfaces differ for the friction coefficient, which was experimentally obtained through the aforementioned research. The FE model adopted here is based on a macroscopic approach for masonry, which is assumed as an isotropic material exhibiting damage and softening. The Concrete damage plasticity (CDP) model, that is available in standard package of ABAQUS finite element software, is used to determine the non-linear behavior of the house under non-linear dynamic excitation.Results and Conclusion:The results of FE analyses show that the utilization of friction isolation systems could much decrease the acceleration response at roof level, with a very good agreement with the experimental data. It is also found that systems with marble-marble and marble-geosynthetic interfaces reduce the roof acceleration up to 50% comparing to the system without isolation. Another interesting result is that there was little damage appearing in systems with frictional isolation during numerical simulations. Meanwhile, a severe state of damage was clearly visible for the system without isolation.


2019 ◽  
Author(s):  
Mazin S. Sirry ◽  
Laura Dubuis ◽  
Neil H. Davies ◽  
Jun Liao ◽  
Thomas Franz

AbstractFinite element (FE) models have been effectively utilized in studying biomechanical aspects of myocardial infarction (MI). Although the rat is a widely used animal model for MI, there is a lack of material parameters based on anisotropic constitutive models for rat myocardial infarcts in literature. This study aimed at employing inverse methods to identify the parameters of an orthotropic constitutive model for myocardial infarcts in the acute, necrotic, fibrotic and remodelling phases utilizing the biaxial mechanical data developed in a previous study. FE model was developed mimicking the setup of the biaxial tensile experiment. The orthotropic case of the generalized Fung constitutive model was utilized to model the material properties of the infarct. The parameters of Fung model were optimized so that the FE solution best fitted the biaxial experimental stress-strain data. A genetic algorithm was used to minimize the objective function. Fung orthotropic material parameters for different infarct stages were identified. The FE model predictions best approximated the experimental data of the 28 days infarct stage with 3.0% mean absolute percentage error. The worst approximation was for the 7 days stage with 3.6% error. This study demonstrated that the experimental biaxial stress-strain data of healing rat infarcts could be successfully approximated using inverse FE methods and genetic algorithms. The material parameters identified in this study will provide an essential platform for FE investigations of biomechanical aspects of MI and the development of therapies.


2004 ◽  
Vol 10 (6) ◽  
pp. 433-442 ◽  
Author(s):  
Giovanni Ferrara ◽  
Lorenzo Ferrari ◽  
Leonardo Baldassarre

The rotating stall is a key problem for achieving a good working range of a centrifugal compressor and a detailed understanding of the phenomenon is very important to anticipate and avoid it. Many experimental tests have been planned by the authors to investigate the influence on stall behavior of different geometrical configurations. A stage with a backward channel upstream, a 2-D impeller with a vaneless diffuser and a constant cross-section volute downstream, constitute the basic configuration. Several diffuser types with different widths, pinch shapes, and diffusion ratios were tested. The stage was instrumented with many fast response dynamic pressure sensors so as to characterize inception and evolution of the rotating stall. This kind of analysis was carried out both in time and in frequency domains. The methodology used and the results on phenomenon evolution will be presented and discussed in this article.


Author(s):  
Zhihao Liu ◽  
Qinhe Gao

In this study, combining the membrane feature with inflation pressure and the structural deformation caused by sidewall curvature, rigid-elastic coupling tyre model with analytical multi-stiffness sidewall is proposed for a heavy-loaded radial tyre with a large section ratio. The membrane pre-tension of sidewall arc resulting from inflation pressure is investigated. By means of virtual work principle, the structural deformation of sidewall curved arc resulting from the arc curvature, including stretching, bending and shearing deformation is derived. The structural stiffness caused by the sidewall curvature and membrane pre-tension caused by the inflation pressure are combined for the multi-stiffness sidewall model. The influence of the sidewall structural and geometrical parameters on the sidewall multi-stiffness, modal resonant frequency and transfer function is researched and discussed. The non-linear characteristic of sidewall multi-stiffness with respect to the sidewall radial deformation is investigated. Experimental and theoretical results show that: (1) the multi-stiffness of sidewall can characterise the membrane-tension stiffness caused by inflation pressure and the structural stiffness led by the sidewall curvature and material properties; (2) the different multi-stiffnesses of upper and lower sidewall arcs results from the different interval angles; (3) the multi-stiffness of sidewall is non-linear to the radial sidewall deformation. Taking the flexible deformation of tyre carcass and the analytical multi-stiffness of tyre sidewall into consideration, rigid-elastic coupling tyre model with multi-stiffness sidewall is suitable for the heavy-loaded radial tyre with a large section ratio or tyres under impulsive loading and large deformation.


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