Pre-Life and End-of-Life Combined Profit Optimization With Predictive Product Lifecycle Design

2012 ◽  
Author(s):  
Jungmok Ma ◽  
Minjung Kwak ◽  
Harrison M. Kim
Keyword(s):  
End Of Life ◽  
Design Strategy ◽  
Design Stage ◽  
Design Strategies ◽  
Product Lifecycle ◽  
Mining Technique ◽  
A Cell ◽  
Trend Mining ◽  
A Company ◽  
Lifecycle Design

The Predictive Product Lifecycle Design (PPLD) model that is proposed in this paper enables a company to optimize its product lifecycle design strategy by considering pre-life and end-of-life at the initial design stage. By combining lifecycle design and predictive trend mining technique, the PPLD model can reflect both new and remanufactured product market demands, capture hidden and upcoming trends, and finally provide an optimal lifecycle design strategy in order to maximize profit over the span of the whole lifecycle. The outcomes are lifecycle design strategies such as product design features, the need for buy-backs at the end of its life, and the quantity of products remanufacturing. The developed model is illustrated with an example of a cell phone lifecycle design. The result clearly shows the benefit of the model when compared to a traditional Pre-life design model. The benefit would be increased profitability, while saving more natural resources and reducing wastes for manufacturers own purposes.

scholarly journals A METHODOLOGY TO SUPPORT COMPANIES IN THE FIRST STEPS TOWARDS DE-MANUFACTURING

2021 ◽  
Vol 1 ◽  
pp. 131-140
Author(s):  
Federica Cappelletti ◽  
Marta Rossi ◽  
Michele Germani ◽  
Mohammad Shadman Hanif
Keyword(s):  
Environmental Impact ◽  
End Of Life ◽  
Design Stage ◽  
Life Strategies ◽  
Disassembly Sequence ◽  
The Status ◽  
The Cost ◽  
Technical Solutions ◽  
First Time ◽  
Complex Activities

AbstractDe-manufacturing and re-manufacturing are fundamental technical solutions to efficiently recover value from post-use products. Disassembly in one of the most complex activities in de-manufacturing because i) the more manual it is the higher is its cost, ii) disassembly times are variable due to uncertainty of conditions of products reaching their EoL, and iii) because it is necessary to know which components to disassemble to balance the cost of disassembly. The paper proposes a methodology that finds ways of applications: it can be applied at the design stage to detect space for product design improvements, and it also represents a baseline from organizations approaching de-manufacturing for the first time. The methodology consists of four main steps, in which firstly targets components are identified, according to their environmental impact; secondly their disassembly sequence is qualitatively evaluated, and successively it is quantitatively determined via disassembly times, predicting also the status of the component at their End of Life. The aim of the methodology is reached at the fourth phase when alternative, eco-friendlier End of Life strategies are proposed, verified, and chosen.

scholarly journals Metrics for Measuring Sustainable Product Design Concepts

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3469
Author(s):  
Ji Han ◽  
Pingfei Jiang ◽  
Peter R. N. Childs
Keyword(s):  
Product Design ◽  
End Of Life ◽  
Environmental Impacts ◽  
Conceptual Design ◽  
Design Stage ◽  
Sustainable Product Design ◽  
Early Design ◽  
Design Concepts ◽  
Concept Evaluation ◽  
Sustainable Product

Although products can contribute to ecosystems positively, they can cause negative environmental impacts throughout their life cycles, from obtaining raw material, production, and use, to end of life. It is reported that most negative environmental impacts are decided at early design phases, which suggests that the determination of product sustainability should be considered as early as possible, such as during the conceptual design stage, when it is still possible to modify the design concept. However, most of the existing concept evaluation methods or tools are focused on assessing the feasibility or creativity of the concepts generated, lacking the measurements of sustainability of concepts. The paper explores key factors related to sustainable design with regard to environmental impacts, and describes a set of objective measures of sustainable product design concept evaluation, namely, material, production, use, and end of life. The rationales of the four metrics are discussed, with corresponding measurements. A case study is conducted to demonstrate the use and effectiveness of the metrics for evaluating product design concepts. The paper is the first study to explore the measurement of product design sustainability focusing on the conceptual design stage. It can be used as a guideline to measure the level of sustainability of product design concepts to support designers in developing sustainable products. Most significantly, it urges the considerations of sustainability design aspects at early design phases, and also provides a new research direction in concept evaluation regarding sustainability.

Consistency Management System Between Product Design and the Lifecycle

2013 ◽  
Author(s):  
Shinichi Fukushige ◽  
Yuki Matsuyama ◽  
Eisuke Kunii ◽  
Yasushi Umeda
Keyword(s):  
Manufacturing Industry ◽  
Product Lifecycle Management ◽  
Product Lifecycle ◽  
Consistency Management ◽  
Management Scheme ◽  
Data Architecture ◽  
Structure Geometry ◽  
Resource Circulation ◽  
Lifecycle Management ◽  
Lifecycle Design

Within the framework of sustainability in manufacturing industry, product lifecycle design is a key approach for constructing resource circulation systems of industrial products that drastically reduce environmental loads, resource consumption and waste generation. In such design, designers should consider both a product and its lifecycle from a holistic viewpoint, because the product’s structure, geometry, and other attributes are closely coupled with the characteristics of the lifecycle. Although product lifecycle management (PLM) systems integrate product data during its lifecycle into one data architecture, they do not focus on support for lifecycle design process. In other words, PLM does not provide explicit models for designing product lifecycles. This paper proposes an integrated model of a product and its lifecycle and a method for managing consistency between the two. For the consistency management, three levels of consistency (i.e., topological, geometric, and semantic) are defined. Based on this management scheme, the product lifecycle model allows designers to evaluate environmental, economic, and other performance of the designed lifecycle using lifecycle simulation.

A Dynamic Analysis Of The Impact Of Air Pollution On The daylight Availability In An Open-plan Office In London

2021 ◽  
pp. 94-103
Author(s):  
Jiangtao Du ◽  
Steve Sharples
Keyword(s):  
Air Pollution ◽  
Urban Areas ◽  
Simulation Analysis ◽  
Design Stage ◽  
Design Strategies ◽  
Early Design Stage ◽  
Pollutant Deposition ◽  
Open Plan ◽  
Building Project ◽  
The Impact

The deposition of air pollutants on glazing can significantly affect the daylight transmittance of building fenestration systems in urban areas. This study presents a simulation analysis of the impact of air pollution and glazing visual transmittance on indoor daylight availability in an open-plan office in London. First, the direct links between glazing visual transmittance and daylighting conditions were developed and assessed. Second, several simple algorithms were established to estimate the loss of daylight availability due to the pollutant deposition at the external surface of vertical glazing. Finally, some conclusions and design strategies to support facade planning at the early design stage of an urban building project were developed.

Describing Ship-Design

2013 ◽  
Author(s):  
Ties van Bruinessen ◽  
Hans Hopman ◽  
Frido Smulders
Keyword(s):  
Industrial Structure ◽  
Complex Structure ◽  
Academic Research ◽  
Design Strategy ◽  
Ship Design ◽  
Design Strategies ◽  
Complex Interactions ◽  
Blank Sheet ◽  
Offshore Industry ◽  
Engineering Practices

The majority of European ship-design industry concentrates on the development of complex, one-off ‘specials’ for the offshore industry, like dredgers, drill ships, pipe-laying ships, et cetera. This industry is complex, not just in terms of the industrial structure but also in the terms of the object. To control the complexity the industry uses large and expansive knowledge basis that support the design, engineering and manufacturing activities. Within academic research the focus is close to practice and dominantly aims at developing knowledge and tools that supports engineering practices. As these strategies are aimed at controlling the complexity, they leave very little room for more innovative developments. On the other side of the spectrum there is a ship-design practice that does allow radical ship design: design and engineering from a blank sheet of paper. Not surprising that these projects are laborious and expensive. The space in between these two design strategies seems unaddressed in literature. The literature on the design of complex structures appears to be scarce, even though this is an area where European ship-design industry is heavily involved. The research this paper reports on aims to develop a design strategy for complex ships in between incremental and radical innovation. We interviewed stakeholders from ship industry, looked into the design literature to describe the present situation and finally performed case-studies in other fields of application for inspiration. Based on these studies we illustrate an alternative design strategy that leaves more space for innovation without the requirement to start from scratch. The approach focuses on the complex interactions between the different levels of decomposition in a complex structure such as a ship.

scholarly journals INTEGRATED LIFE CYCLE DESIGN APPROACH FOR SUSTAINABLE PRODUCT DEVELOPMENT

2011 ◽  
Author(s):  
B. Lu ◽  
P. Gu ◽  
S. Spiewak
Keyword(s):  
Product Development ◽  
Process Model ◽  
Physical Structure ◽  
Three Dimensions ◽  
Design Stage ◽  
Sustainable Product Development ◽  
Design Process Model ◽  
Sustainable Product ◽  
Design Objects ◽  
Lifecycle Design

Sustainable product development (SPD) requires that product design achieve minimal or zero environmental impact, while satisfying other design criteria such as functionality, quality, desirable features, and acceptable cost and time to market. Therefore, environmental evaluations must be incorporated into the design stage. This research is aimed at the development of a new approach to lifecycle design and evaluation. This paper proposes a framework to optimize functional, environmental, and economic (FEE) performance towards sustainable design. Based on the three dimensions of FEE, a systematic lifecycle design process model is proposed, which consists of: the three FEE requirements; two design objects (physical structure and lifecycle structure); and, the FEE evaluation streams of LCQ (functional lifecycle quality), LCA (environmental lifecycle assessment) and LCC (economic lifecycle costing). A new concept, called process-based analysis (PBA) is defined, and used as the base for FEE evaluations.

Design of Modular Product Architectures in Discrete Design Spaces Subject to Life Cycle Issues

1996 ◽  
Author(s):  
David W. Rosen
Keyword(s):  
Life Cycle ◽  
Physical Structure ◽  
Discrete Mathematics ◽  
Design Stage ◽  
Configuration Design ◽  
Reasoning System ◽  
Modular Product ◽  
Discrete Structures ◽  
Design Requirements ◽  
A Company

Abstract A product’s architecture affects the ability of a company to customize, assemble, service, and recycle the product. Much of the flexibility to address these issues is locked into the product’s design during the configuration design stage when the architecture is determined. The concepts of modules and modularity are central to the description of an architecture, where a module is a set of components that share some characteristic. Modularity is a measure of the correspondence between the modules of a product from different viewpoints, such as functionality and physical structure. The purpose of this paper is to investigate formal foundations for configuration design. Since product architectures are discrete structures, discrete mathematics, including set theory and combinatorics, is used for the investigation. A Product Module Reasoning System (PMRS) is developed to reason about sets of product architectures, to translate design requirements into constraints on these sets, to compare architecture modules from different viewpoints, and to directly enumerate all feasible modules without generate-and-test or heuristic search approaches. The PMRS is described mathematically and applied to the design of architectures for a hand-held tape recorder. Life cycle requirements are used as design criteria.

Multi-Lifecycle Design Strategies: Applications in Plastics for Durable Goods

1996 ◽  
pp. 383-394
Author(s):  
Donald H. Sebastian ◽  
Marino Xanthos ◽  
Ezra Ehrenkrantz ◽  
Ming C. Leu ◽  
Kamalesh K. Sirkar ◽  
...  
Keyword(s):  
Durable Goods ◽  
Design Strategies ◽  
Lifecycle Design

Engine Design Strategy for Boundary Layer Ingesting Propulsion Systems With Multiple Non-Symmetric Engine Inlet Conditions

2013 ◽  
Author(s):  
Jonathan C. Gladin ◽  
Brian K. Kestner ◽  
Jeff S. Schutte ◽  
Dimitri N. Mavris
Keyword(s):  
Boundary Layer ◽  
Design Strategy ◽  
Total Power ◽  
Design Strategies ◽  
Fuel Burn ◽  
Practical Strategy ◽  
Engine Design ◽  
Vehicle Aerodynamics ◽  
Inlet Conditions ◽  
The Impact

Boundary layer ingesting inlets for hybrid wing body aircraft have been investigated at some depth in recent years due to the theoretical potential for fuel burn savings. Such savings derive from the ingestion of a portion of the low momentum wake into the propulsor to reenergize the flow, thus yielding total power savings and reducing required block fuel burn. A potential concern for BLI is that traditional concepts such as “thrust” and “drag” become less clearly defined due to the interaction between the vehicle aerodynamics and the propulsive thrust achieved. One such interaction for the HWB concept is the lateral location of the inlet on the upper surface which determines the effective Reynolds number at the point of ingestion. This is an important factor in determining the amount of power savings achieved by the system, since the boundary layer, displacement, and momentum thicknesses are functions of the local chord length and airfoil shape which are all functions of the lateral location of the engine. This poses a design challenge for engine layouts with more than two engines as at least one or more of the total engines will be operating at a different set of changing inlet conditions throughout the flight envelope. As a result, the engine operating point and propulsive performance will be different between outboard and inboard engines at flight conditions with appreciable boundary layer influence including key flight conditions for engine design: takeoff, top of climb, and cruise. The optimal engine design strategy in terms of performance to address this issue is to design separate engines with similar thrust performance. This strategy has significant challenges such as requiring the manufacturing and certification of two different engines for one vehicle. A more practical strategy is to design a single engine that performs adequately at the different inlet conditions but may not achieve the full benefits of BLI. This paper presents a technique for cycle analysis which can account for the disparity between inlet conditions. This technique was used for two principal purposes: first to determine the effect of the inlet disparity on the performance of the system; second, to analyze the various design strategies that might mitigate the impact of this effect. It is shown that a single engine can be sized when considering both inboard and outboard engines simultaneously. Additionally, it is shown that there is a benefit to ingesting larger mass flows in the inboard engine for the case with large disparity between the engine inlets.

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