Stick-Slip and Whirl Motions of Drill Strings: Numerical and Experimental Studies

Author(s):  
Nicholas Vlajic ◽  
Chien-Min Liao ◽  
Hamad Karki ◽  
Balakumar Balachandran

The dynamics of drill strings, which are long structures used in drilling operations, are explored numerically and experimentally within this article. A reduced-order distributed parameter model that allows for coupled bending and torsional motions is presented along with forces that take into account interactions between the drill string and the wellbore. Further, a scaled experimental apparatus is presented along with results. Both experimental results and model predictions show backward whirling. Stick-slip interactions are investigated numerically, and the simulation results are seen to be in good agreement with experimental observations. These results could prove useful when designing control schemes for mitigating undesirable torsional and bending motions.

Author(s):  
Jialin Tian ◽  
Jie Wang ◽  
Siqi Zhou ◽  
Yinglin Yang ◽  
Liming Dai

Excessive stick–slip vibration of drill strings can cause inefficiency and unsafety of drilling operations. To suppress the stick–slip vibration that occurred during the downhole drilling process, a drill string torsional vibration system considering the torsional vibration tool has been proposed on the basis of the 4-degree of freedom lumped-parameter model. In the design of the model, the tool is approximated by a simple torsional pendulum that brings impact torque to the drill bit. Furthermore, two sliding mode controllers, U1 and U2, are used to suppress stick–slip vibrations while enabling the drill bit to track the desired angular velocity. Aiming at parameter uncertainty and system instability in the drilling operations, a parameter adaptation law is added to the sliding mode controller U2. Finally, the suppression effects of stick–slip and robustness of parametric uncertainty about the two proposed controllers are demonstrated and compared by simulation and field test results. This paper provides a reference for the suppression of stick–slip vibration and the further study of the complex dynamics of the drill string.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Chien-Min Liao ◽  
Balakumar Balachandran ◽  
Mansour Karkoub ◽  
Youssef L. Abdel-Magid

In this article, reduced-order models of a drill-string system are developed, the predictions of these models are studied, and qualitative comparisons are made with experimental studies. The reduced-order models allow for radial, bending, and torsion motions of a flexible drill string and stick-slip interactions between the drill string and an outer shell. Qualitative changes in the system motions are studied with respect to the rotation speed of the drill string and the friction coefficient between the drill string and the outer shell. The nonlinear motions predicted by the model are in agreement with the experimental observations, and these studies suggest that there may be preferred friction coefficient values for which most of the drill-string motions occur close to the center of a borehole. These modeling and experimental studies can serve as an important basis for furthering our understanding of drill-string dynamics and schemes for controlling them.


2020 ◽  
pp. 1-28
Author(s):  
Xianbo Liu ◽  
Zhao Zhang ◽  
Xie Zheng ◽  
Xinhua Long ◽  
Guang Meng

Abstract Aiming at preventing stick-slip oscillations in drilling systems for oil and gas explorations, a reduced-order model is proposed to capture the nonlinear torsional dynamics of drilling operations. In this model, the drill-string structure is simplified as a single-DOF system suffering from dry frictions at the drill bit, while the electromechanical boundary generated by the top-drive system is modeled as another tunable DOF used for stick-slip suppression. To simplify and parameterize the problems, a normalized 2-DOF system with negative damping and tunable parameters is deduced via nondimensionalization and linearization. Based on this system, stability criteria are obtained analytically in the 5-dimensional parametric space. Stable regions as well as the optimized boundary parameters are found analytically. The results suggest that the system can be stabilized by an optimally tuned boundary when and only when the magnitude of the negative damping is no greater than 2. It also reveals that the stability deteriorates if the inertia on the top is huge and non-adjustable, which is the commonest scenario for commercial drilling rigs nowadays. Finally, applications of the tuned boundary in a typical drilling system for stick-slip mitigation are conducted and verified numerically. The results indicate that the control performance can be potentially enhanced by three to five times, via an additional virtual negative inertia generated by the top-drive motor. This research provides an alternative approach to fully optimize the top boundary for curing stick-slip vibrations in drilling systems.


Author(s):  
MYA Alkaragoolee ◽  
KM Ebrahimi ◽  
R Whalley

In hydrocarbon well-drilling operations, self-excited, stick-slip vibration is considered as a source of drilling equipment failures, which also causes a reduction in the drilling penetration. This leads to delays and increase in the operational and equipment costs. A new approach using distributed-lumped (hybrid) modelling is considered as the first step in understanding the stick-slip phenomena in order to determine a solution to this problem. In this paper, a hybrid modelling scheme is the advocated modelling method proposed in contrast to the conventional lumped modelling. Three case studies are used to show that hybrid modelling is an accurate technique in the representation of stick-slip oscillations, particularly when the length of the drill string is high. The results show that the modelling technique adopted in this work can more accurately present the phenomena associated with stick-slip process.


1997 ◽  
Vol 24 ◽  
pp. 181-185 ◽  
Author(s):  
Katsuhisa Kawashima ◽  
Tomomi Yamada

The densification of water-saturated firn, which had formed just above the firn-ice transition in the wet-snow zone of temperate glaciers, was investigated by compression tests under pressures ranging from 0.036 to 0.173 MPa, with special reference to the relationship between densification rate, time and pressure. At each test, the logarithm of the densification rate was proportional to the logarithm of the time, and its proportionality constant increased exponentially with increasing pressure. The time necessary for ice formation in the firn aquifer was calculated using the empirical formula obtained from the tests. Consequently, the necessary time decreased exponentially as the pressure increased, which shows that the transformation from firn in ice can be completed within the period when the firn aquifer exists, if the overburden pressure acting on the water-saturated firn is above 0.12–0.14 MPa. This critical value of pressure was in good agreement with the overburden pressure obtained from depth–density curves of temperate glaciers. It was concluded that the depth of firn–ice transition was self-balanced by the overburden pressure to result in the concentration between 20 and 30 m.


Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.


2020 ◽  
Vol 53 (2) ◽  
pp. 7765-7770
Author(s):  
Simon Bachler ◽  
Jens Wurm ◽  
Frank Woittennek

1996 ◽  
Vol 118 (4) ◽  
pp. 214-222 ◽  
Author(s):  
T. E. Voth ◽  
T. L. Bergman

The thermomechanical response of ball-grid array assemblies during reflow soldering is considered here. Experiments are performed to investigate the thermomechanical response of a representative system and the results are used to validate a numerical model of system behavior. The conclusions drawn from the experimental studies are used to guide development of a process model capable of describing more realistic BGA soldering scenarios. Process model predictions illustrate the system’s thermomechanical response to thermal and mechanical processing conditions, as well as component properties. High thermal conductivity assemblies show the greatest sensitivity to mechanical loading conditions.


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