Effects of Bearing Preload, Oil Volume and Operating Temperature on Axle Power Losses

2011 ◽  
Author(s):  
Hai Xu ◽  
Avinash Singh ◽  
Ahmet Kahraman ◽  
Joshua Hurley ◽  
Sam Shon
Keyword(s):  
Fuel Economy ◽  
Power Loss ◽  
Operating Temperature ◽  
Driving Cycle ◽  
Power Losses ◽  
Component Level ◽  
Driving Cycles ◽  
Gear Oil ◽  
Operating Temperatures ◽  
Bearing Preload

In order to boost the fuel economy of their vehicles, automotive OEMs and suppliers have been investigating a range of options from alternate vehicle propulsion systems down to optimized component level technologies. A rear axle differential with a hypoid gear set is one of the least efficient drive train components, and as such, provides unique opportunities for improvements. It has therefore attracted significant attention from researchers to reduce the power losses. Both loaded and unload power losses have been studied before and found to vary significantly with load and speed conditions. This paper will focus on the effects of the axle pinion bearing preload, axle gear oil levels and operating temperatures on axle power losses during the fuel economy driving cycles where both axle load and speed vary significantly. In this paper, power loss measurements from experiments conducted on an automotive rear drive axle on a dedicated dynamometer will be presented. Tests were conducted under a range of speed and load conditions that were developed from EPA fuel economy driving cycles. Both urban and highway cycles were included in the tests. Separate tests were conducted for unloaded spin losses and loaded power losses. The tests were conducted at a few different controlled levels of gear oil operating temperatures, gear oil volumes and pinion bearing preloads, and their influence on power losses were quantified. The measured power losses, at a matrix of load and speed conditions provide a series of power loss maps as a function of gear oil operating temperature, oil volume, and bearing preload. Using these power loss maps, the overall axle efficiency or power loss during any driving cycle can be quantified by integrating the instantaneous power losses as the axle goes through the driving cycles. Similar maps can be created for other influences and the proposed procedure can be utilized to quantify their influences on a given driving cycle. Results from this study indicate that with the combination of appropriate preloads, gear oil volume and temperature control, axle efficiency can potentially be improved by roughly 3% in the tested axle.

Effects of Bearing Preload, Oil Volume, and Operating Temperature on Axle Power Losses

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Hai Xu ◽  
Avinash Singh ◽  
Ahmet Kahraman ◽  
Joshua Hurley ◽  
Sam Shon
Keyword(s):  
Fuel Economy ◽  
Environmental Protection Agency ◽  
Power Loss ◽  
Operating Temperature ◽  
Driving Cycle ◽  
Power Losses ◽  
Driving Cycles ◽  
Gear Oil ◽  
Operating Temperatures ◽  
Bearing Preload

In order to boost the fuel economy of their vehicles, automotive Original Equipment Manufacturers (OEMs) and suppliers have been investigating a range of options from alternate vehicle propulsion systems down to optimized component level technologies. The hypoid gear set in a rear axle is one of the least efficient drive train components, and as such, provides unique opportunities for improvements. It has therefore attracted significant attention from researchers to reduce the power losses. Both loaded and unloaded power losses have been studied before and found to vary significantly with load and speed conditions. This paper will focus on the effects of the axle pinion bearing preload, axle gear oil levels, and operating temperatures on axle power losses during the fuel economy driving cycles where both axle load and speed vary significantly. In this paper, power loss measurements from experiments conducted on an automotive rear drive axle on a dedicated dynamometer will be presented. Tests were conducted under a range of speed and load conditions that were developed from Environmental Protection Agency (EPA) fuel economy driving cycles. Both urban and highway cycles were included in the tests. Separate tests were conducted for unloaded spin losses and loaded power losses. The tests were conducted at a few different controlled levels of gear oil operating temperatures, gear oil volumes, and pinion bearing preloads, and their influence on power losses was quantified. The measured power losses at a matrix of load and speed conditions provide a series of power loss maps as a function of gear oil operating temperature, oil volume, and bearing preload. Using these power loss maps, the overall axle efficiency or power loss during any driving cycle can be quantified by integrating the instantaneous power losses as the axle goes through the driving cycles. Similar maps can be created for other influences and the proposed procedure can be utilized to quantify their influences on a given driving cycle. Results from this study indicate that with the combination of appropriate preloads, gear oil volume, and temperature control, axle efficiency can potentially be improved by roughly 3% in the tested axle.

Development of a Driving Cycle for Amman City With Performance Evaluation for ICE Vehicle

2014 ◽  
Author(s):  
M. Abu Mallouh ◽  
B. W. Surgenor ◽  
E. Abdelhafez ◽  
M. Salah ◽  
M. Hamdan
Keyword(s):  
Performance Evaluation ◽  
Fuel Cell ◽  
Fuel Economy ◽  
Performance Comparison ◽  
Driving Cycle ◽  
Accurate Estimation ◽  
Accurate Evaluation ◽  
Driving Cycles ◽  
Considerable Research ◽  
Future Work

A good driving cycle is needed for accurate evaluation of a vehicle’s performance in terms of emission and fuel consumption. Driving cycles obtained for certain cities or countries are not usually applicable to other cities or countries. Therefore, considerable research has been conducted on developing driving cycles for certain cities and regions. In this paper, a driving cycle for a taxi in Amman city, the capital of Jordan, is developed. Significant differences are noted when comparing the Amman driving cycle with other driving cycles. A model of a gasoline powered vehicle is used to conduct a performance comparison in terms of fuel economy and emissions utilizing the developed Amman driving cycle and six other worldwide driving cycles. The developed Amman driving cycle is very useful in obtaining accurate estimation of fuel economy and emissions for vehicles running on Amman roads and will be used in future work to study the performance of hybrid fuel cell/ battery vehicles.

A framework for development of real-world motorcycle driving cycle in India

2020 ◽  
pp. 095440702097753
Author(s):  
Masilamani Sithananthan ◽  
Ravindra Kumar
Keyword(s):  
Fuel Economy ◽  
Real World ◽  
State Of The Art ◽  
Emission Factors ◽  
Driving Cycle ◽  
Driving Cycles ◽  
Traffic Scenario

This paper proposed a framework for development of real-world driving cycle in India after a thorough review and comparison of motorcycle driving cycles used in different countries. A limited state-of-the art work for the development of driving cycles for motorcycles is available. The motorcycle driving cycles developed by different countries differ from each other in terms of their driving cycle characteristics, emission factors, and fuel economy. This paper reviewed the parameters of real-world driving cycles of motorcycles and compares the same with legislative cycles concerning their characteristics and emissions. The parameters of real-world driving cycles and Indian legislative cycle (IDC) deviate significantly from other legislative cycles in the range of −97% to +1172% and −74% to 284% respectively. The emission factors of the legislative cycle do not match with the realistic emissions measured by real-world driving cycles. This is due to the reason that the legislative cycles do not represent the current traffic scenario and hence need to be revised. A framework is proposed to develop a real-world driving cycle in India.

Heat Analysis of Vehicle Drive Axle

2016 ◽  
Vol 851 ◽  
pp. 299-303
Author(s):  
Yong Cong Wang ◽  
You Kun Zhang ◽  
Yan Hui Lu
Keyword(s):  
Heat Generation ◽  
Fuel Economy ◽  
Power Loss ◽  
Gear Tooth ◽  
Friction Loss ◽  
Great Contribution ◽  
Power Losses ◽  
Drive Axle ◽  
The Mathematical Model ◽  
Bearing Friction

The vehicle drive axle is one of the main sources of power loss in drivetrain system, and its improvements can have a significant impact on vehicle fuel economy. Gears churning loss, bearing friction loss and engaging friction loss all make a great contribution to the heat generation. The temperatures of lubricants, the gear tooth contacting surfaces, and the bearing surfaces are critical to the overall axle performance in terms of power losses, fatigue life, and wear. So it is important to understand the heat generation and dissipation in automotive drive axle. However, the quantities of understandings of drive axle temperature is limited and published information is deficient.In this paper, we establish the mathematical model of heat generation and dissipation to investigate the connection between thermal behavior and power loss. Power loss is consist of churning loss, bearing friction loss and engaging friction loss. And also we simulate the model to get the conclusion and then conduct the experiments to verify the correctness of the theories and models.

Truck Tire Operating Temperatures on Flat and Curved Test Surfaces

2005 ◽  
Vol 33 (3) ◽  
pp. 156-178 ◽  
Author(s):  
T. J. LaClair ◽  
C. Zarak
Keyword(s):  
Flat Surface ◽  
Operating Temperature ◽  
Operating Conditions ◽  
Load Pressure ◽  
Truck Tire ◽  
Endurance Testing ◽  
Operating Temperatures ◽  
The Impact ◽  
Tread Rubber ◽  
Cylindrical Test

Abstract Operating temperature is critical to the endurance life of a tire. Fundamental differences between operations of a tire on a flat surface, as experienced in normal highway use, and on a cylindrical test drum may result in a substantially higher tire temperature in the latter case. Nonetheless, cylindrical road wheels are widely used in the industry for tire endurance testing. This paper discusses the important effects of surface curvature on truck tire endurance testing and highlights the impact that curvature has on tire operating temperature. Temperature measurements made during testing on flat and curved surfaces under a range of load, pressure and speed conditions are presented. New tires and re-treaded tires of the same casing construction were evaluated to determine the effect that the tread rubber and pattern have on operating temperatures on the flat and curved test surfaces. The results of this study are used to suggest conditions on a road wheel that provide highway-equivalent operating conditions for truck tire endurance testing.

scholarly journals The Power Losses in Cable Lines Supplying Nonlinear Loads

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1374
Author(s):  
Bartosz Rozegnał ◽  
Paweł Albrechtowicz ◽  
Dominik Mamcarz ◽  
Monika Rerak ◽  
Maciej Skaza
Keyword(s):  
Bessel Function ◽  
Cross Section ◽  
Power Loss ◽  
Sine Wave ◽  
Active Power ◽  
New Method ◽  
Power Losses ◽  
Nonlinear Loads ◽  
Current Harmonics ◽  
Cable Lines

This paper presents the skin effect impact on the active power losses in the sheathless single-core cables/wires supplying nonlinear loads. There are significant conductor losses when the current has a distorted waveform (e.g., the current supplying diode rectifiers). The authors present a new method for active power loss calculation. The obtained results have been compared to the IEC-60287-1-1:2006 + A1:2014 standard method and the method based on the Bessel function. For all methods, the active power loss results were convergent for small-cable cross-section areas. The proposed method gives smaller power loss values for these cable sizes than the IEC and Bessel function methods. For cable cross-section areas greater than 185 mm2, the obtained results were better than those for the other methods. There were also analyses of extra power losses for distorted currents compared to an ideal 50 Hz sine wave for all methods. The new method is based on the current penetration depth factor calculated for every considered current harmonics, which allows us to calculate the precise equivalent resistance for any cable size. This research is part of our work on a cable thermal analysis method that has been developed.

Fuel economy, NOx emissions and lean NOx trap efficiency: Lessons from current driving cycles

2021 ◽  
pp. 146808742110050
Author(s):  
José Rodríguez-Fernández ◽  
Juan José Hernández ◽  
Ángel Ramos ◽  
Alejandro Calle-Asensio
Keyword(s):  
Fuel Economy ◽  
Thermal Efficiency ◽  
Transport Sector ◽  
Lean Nox Trap ◽  
Ambient Temperatures ◽  
Exhaust Temperature ◽  
Driving Cycles ◽  
Vehicle Velocity ◽  
Two Factors ◽  
Lean Nox

Transport sector is within a profound changing period, but diesel engines are still called to play a significant role in future supported on their solid share in many regions and superior thermal efficiency compared to spark-ignited engines. This work identifies the parameters that most affect fuel consumption and NOx emissions on a diesel passenger car equipped with a lean NOx trap under different driving cycles and ambient temperatures. High average vehicle velocity was beneficial to reduce the fuel consumed per kilometer. The driving dynamics was of little importance, easily counteracted by a higher thermal efficiency, higher engine temperature (because of a longer trip) or/and an efficient gear shifting strategy. Moreover, at low ambient temperature the latter two factors doubled their weight on fuel economy. Regarding tailpipe NOx, keeping high aftertreatment performance was crucial. For this, low engine-out NOx emissions were four times more important than exhaust temperature or flow rate.

scholarly journals An Improved Particle Swarm Optimization Algorithm Using Eagle Strategy for Power Loss Minimization

2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Hamza Yapıcı ◽  
Nurettin Çetinkaya
Keyword(s):  
Genetic Algorithm ◽  
Particle Swarm Optimization ◽  
Power System ◽  
Power Loss ◽  
Particle Swarm Optimization Algorithm ◽  
Reactive Power ◽  
Particle Swarm ◽  
Power Losses ◽  
Swarm Optimization ◽  
Eagle Strategy

The power loss in electrical power systems is an important issue. Many techniques are used to reduce active power losses in a power system where the controlling of reactive power is one of the methods for decreasing the losses in any power system. In this paper, an improved particle swarm optimization algorithm using eagle strategy (ESPSO) is proposed for solving reactive power optimization problem to minimize the power losses. All simulations and numerical analysis have been performed on IEEE 30-bus power system, IEEE 118-bus power system, and a real power distribution subsystem. Moreover, the proposed method is tested on some benchmark functions. Results obtained in this study are compared with commonly used algorithms: particle swarm optimization (PSO) algorithm, genetic algorithm (GA), artificial bee colony (ABC) algorithm, firefly algorithm (FA), differential evolution (DE), and hybrid genetic algorithm with particle swarm optimization (hGAPSO). Results obtained in all simulations and analysis show that the proposed method is superior and more effective compared to the other methods.

scholarly journals Reducing Mobile Air Conditioner (MAC) Power Consumption Using Active Cabin-Air-Recirculation in A Plug-In Hybrid Electric Vehicle (PHEV)

2018 ◽  
Vol 9 (4) ◽  
pp. 51 ◽  
Author(s):  
Chengguo Li ◽  
Eli Brewer ◽  
Liem Pham ◽  
Heejung Jung
Keyword(s):  
Air Quality ◽  
Power Consumption ◽  
Electric Vehicle ◽  
Fuel Economy ◽  
Hybrid Electric Vehicle ◽  
Driving Cycle ◽  
Total Power ◽  
Air Conditioner ◽  
Hybrid Electric ◽  
Cabin Air Quality

Air conditioner power consumption accounts for a large fraction of the total power used by hybrid and electric vehicles. This study examined the effects of three different cabin air ventilation settings on mobile air conditioner (MAC) power consumption, such as fresh mode with air conditioner on (ACF), fresh mode with air conditioner off (ACO), and air recirculation mode with air conditioner on (ACR). Tests were carried out for both indoor chassis dynamometer and on-road tests using a 2012 Toyota Prius plug-in hybrid electric vehicle. Real-time power consumption and fuel economy were calculated from On-Board Diagnostic-II (OBD-II) data and compared with results from the carbon balance method. MAC consumed 28.4% of the total vehicle power in ACR mode when tested with the Supplemental Federal Test Procedure (SFTP) SC03 driving cycle on the dynamometer, which was 6.1% less than in ACF mode. On the other hand, ACR and ACF mode did not show significant differences for the less aggressive on-road tests. This is likely due to the significantly lower driving loads experienced in the local driving route compared to the SC03 driving cycle. On-road and SC03 test results suggested that more aggressive driving tends to magnify the effects of the vehicle HVAC (heating, ventilation, and air conditioning) system settings. ACR conditions improved relative fuel economy (or vehicle energy efficiency) to that of ACO conditions by ~20% and ~8% compared to ACF conditions for SC03 and on-road tests, respectively. Furthermore, vehicle cabin air quality was measured and analyzed for the on-road tests. ACR conditions significantly reduced in-cabin particle concentrations, in terms of aerosol diffusion charger signal, by 92% compared to outside ambient conditions. These results indicate that cabin air recirculation is a promising method to improve vehicle fuel economy and improve cabin air quality.

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