FEM Modelling and Experimental Verification of a Rotor System With a Open Crack

Author(s):  
Tsuyoshi Inoue ◽  
Nobuhiro Nagata ◽  
Yukio Ishida

Continuous operation of rotating machinery with a rotor crack is a risk condition since the rotor crack grows rapidly and may fail causing a catastrophic accident. This paper develops the finite element model of the rotating shaft with an open crack. The natural frequencies and the resonance curves of such a rotor system with an open crack is investigated, and the concise and accurate modeling of the open crack element is discussed. The natural frequencies and the resonance curves of the experimental system are measured for various positions and depths of the open crack. By comparing both the theoretical and experimental results, the accuracy of the developed simple finite element model of the rotating shaft with an open crack is clarified.

Author(s):  
Kai Jokinen ◽  
Erno Keskinen ◽  
Marko Jorkama ◽  
Wolfgang Seemann

In roll balancing the behaviour of the roll can be studied either experimentally with trial weights or, if the roll dimensions are known, analytically by forming a model of the roll to solve response to imbalance. Essential focus in roll balancing is to find the correct amount and placing for the balancing mass or masses. If this selection is done analytically the roll model used in calculations has significant effect to the balancing result. In this paper three different analytic methods are compared. In first method the mode shapes of the roll are defined piece wisely. The roll is divided in to five parts having different cross sections, two shafts, two roll ends and a shell tube of the roll. Two boundary conditions are found for both supports of the roll and four combining equations are written to the interfaces of different roll parts. Totally 20 equations are established to solve the natural frequencies and to form the mode shapes of the non-uniform roll. In second model the flexibility of shafts and the stiffness of the roll ends are added to the support stiffness as serial springs and the roll is modelled as a one flexibly supported beam having constant cross section. Finally the responses to imbalance of previous models are compared to finite element model using beam elements. Benefits and limitations of each three model are then discussed.


Author(s):  
Youngin Choi ◽  
Seungho Lim ◽  
Kyoung-Su Park ◽  
No-Cheol Park ◽  
Young-Pil Park ◽  
...  

The System-integrated Modular Advanced ReacTor (SMART) developed by KAERI includes components like a core, steam generators, coolant pumps, and a pressurizer inside the reactor vessel. Though the integrated structure improves the safety of the reactor, it can be excited by an earthquake and pump pulsations. It is important to identify dynamic characteristics of the reactor internals considering fluid-structure interaction caused by inner coolant for preventing damage from the excitations. Thus, the finite element model is constructed to identify dynamic characteristics and natural frequencies and mode shapes are extracted from this finite element model.


Author(s):  
Hui Ma ◽  
Jian Yang ◽  
Rongze Song ◽  
Suyan Zhang ◽  
Bangchun Wen

Considering tip relief, a finite element model of a spur gear pair in mesh is established by ANSYS software. Time-varying mesh stiffness under different amounts of tip relief is calculated based on the finite element model. Then, a finite element model of a geared rotor system is developed by MATLAB software considering the effects of time-varying mesh stiffness and constant load torque. Emphasis is given to the effects of tip relief on the lateral–torsional coupling vibration responses of the system. The results show that as the amount of tip relief increases, the saltation of time-varying mesh stiffness reduces at the position of approach action and transition mesh region from the single tooth to double tooth. A number of primary resonances and some super-harmonic of gears 1 and 2 are excited by time-varying mesh stiffness in amplitude frequency responses. As the amount of tip relief increases, some super-harmonic responses change due to the variation in the higher frequency components of time-varying mesh stiffness. After tip relief, the vibration and meshing force decrease obviously at lower mesh frequency range except at some resonance frequencies; however, tip relief is not effective in reducing the vibration at higher mesh frequency range. The amplitude fluctuation of the vibration acceleration reduces evidently after considering tip relief, which is not remarkable with the increase of meshing frequency.


Author(s):  
Matthew Daly ◽  
Armaghan Salehian ◽  
Alireza Doosthoseini

The following paper presents the results of a thermal robustness assessment of a rigidized space inflatable boom. Modal testing is performed at three different environmental temperatures; spanning a range of 38°C, with the purpose of characterizing dynamic behavior and assessing changes in bending frequencies. Experimental results show that the natural frequencies of the boom shift only marginally within the tested bandwidth. A finite element model is developed in parallel with experiments to determine compatibility with beam theory. The resulting simulation shows that linear beam theory can be used to predict bending frequencies and frequency response function magnitudes with very good accuracy.


Author(s):  
Mohamed M. Saada ◽  
Mustafa H. Arafa ◽  
Ashraf O. Nassef

The use of vibration-based techniques in damage identification has recently received considerable attention in many engineering disciplines. While various damage indicators have been proposed in the literature, those relying only on changes in the natural frequencies are quite appealing since these quantities can conveniently be acquired. Nevertheless, the use of natural frequencies in damage identification is faced with many obstacles, including insensitivity and non-uniqueness issues. The aim of this paper is to develop a viable damage identification scheme based only on changes in the natural frequencies and to attempt to overcome the challenges typically encountered. The proposed methodology relies on building a Finite Element Model (FEM) of the structure under investigation. A modified Particle Swarm Optimization (PSO) algorithm is proposed to facilitate updating the FEM in accordance with experimentally-determined natural frequencies in order to predict the damage location and extent. The method is tested on beam structures and was shown to be an effective tool for damage identification.


Mechanik ◽  
2017 ◽  
Vol 90 (7) ◽  
pp. 588-590
Author(s):  
Jacek Stadnicki ◽  
Michał Głąbek

During the final stage of designing a pinion which is exploited at different rotational speeds, it is occasionally necessary to offset natural frequencies from frequencies of excitations. The way of solving this problem by means of parametric optimization of the pinion profile, assuming small changes of its shape, is discussed in the paper. The problem is solved using finite element model with regard to monolithic pinion of an aircraft gear.


2019 ◽  
Vol 9 (20) ◽  
pp. 4371 ◽  
Author(s):  
Yipeng Zhang ◽  
Lidong He ◽  
Jianjiang Yang ◽  
Fangteng Wan ◽  
Jinji Gao

In this paper, vibration control of an unbalanced single-side cantilevered rotor system using a novel integral squeeze film bearing damper in terms of stability, energy distribution, and vibration control is analyzed. A finite element model of such a system with an integral squeeze film bearing damper (ISFBD) is developed. The stability, energy distribution, and vibration control of the unbalanced single-side cantilevered rotor system are calculated and analyzed based on the finite element model. The stiffness of the integral squeeze film bearing damper is designed using theoretical calculation and finite element model (FEM) simulation. The influence of installation position and quantity of integral squeeze film bearing dampers on the vibration control of the unbalanced cantilevered rotor system is discussed. An experimental platform is developed to validate the vibration control effect. The results show that the installation position and quantity of the integral squeeze film bearing dampers have different effects on the stability, energy distribution, and vibration control of the unbalanced cantilevered rotor system. When ISFBDs are installed at both bearing housings, the vibration control is best, and the vibration components of the time and frequency domains have good vibration control effects in four working conditions.


Sign in / Sign up

Export Citation Format

Share Document