Optimized Simulation Method and Experimental Verification on Dynamic Analysis of a Light Truck Frame

2009 ◽  
Author(s):  
Feng Gao ◽  
Yonghua Xiong ◽  
Lei Tian ◽  
Farong Du ◽  
Guoyan Xu
Keyword(s):  
Geometric Model ◽  
Dynamic Performance ◽  
Three Dimensional ◽  
Element Model ◽  
Simulation Method ◽  
Frame Structure ◽  
Light Truck ◽  
Combined Simulation ◽  
Set Up ◽  
Beam Frame

The three-dimensional geometric model of the fringe-beam frame had been built based on the frame structure of a light truck. In order to optimize the frame structure, the finite element model of the frame and the suspension system were set up. Considering the influence of suspension on frame dynamic performance, the modal properties of the frame model was analyzed in the commercial analysis program ANSYS, using two different methods. Based on the experiments, it was verified that combining MPC184 elements and spring elements Combin14 is a better way to simulate suspension compared to using spring finite elements only. Furthermore, the combined simulation results coincide with experimental modal analysis results, which were conducted thereafter. Subsequently, the frame stress-strain distribution rules and dynamics response were calculated under the random road spectrum excitation, and the frame dynamic parameters were obtained. This study provides some theoretical bases for frame structure improvement, and proposes an optimum method to simulate suspension. The results have direct significance in ensuring the stability, comfort and reliability of a light truck frame.

Research of Calculation Methods for Zero Block of Continuous Beam and Continuous Rigid Frame Bridges

2010 ◽  
Vol 163-167 ◽  
pp. 1597-1604
Author(s):  
Wen Hua Li ◽  
Xiao Liang Zhai ◽  
Dong Yan Qi
Keyword(s):  
Geometric Model ◽  
Block Design ◽  
Three Dimensional ◽  
Variable Parameter ◽  
Element Model ◽  
Simulation Method ◽  
Parameter Analysis ◽  
Continuous Beam ◽  
Rigid Frame ◽  
Three Dimensional Finite Element

In order to optimize the zero block analysis method of continuous beam and continuous rigid frame bridge and provide better service for zero block design, a research for size of geometric model, pre-stressing simulation method, loading method and boundary conditions simulation was made. Some useful approaches for zero block calculation were presented through a lot of variable parameter analysis. A method considering the effect of reinforcement ratio was suggested to further judge calculation results of zero block three-dimensional finite element model (FEM). The results showed that the recommended zero block optimal calculation method has high practical value.

scholarly journals Vibration characteristics of triple-gear-rotor system in compressed air energy storage under variable torque load

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  
Keyword(s):  
Large Scale ◽  
Three Dimensional ◽  
Element Model ◽  
Rotor System ◽  
Dynamic Responses ◽  
System Response ◽  
Rotating Speed ◽  
Torque Load ◽  
Set Up ◽  
Two Stages

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.

Study on the critical loosening condition toward a new design guideline for bolted joints

2018 ◽  
Vol 233 (9) ◽  
pp. 3302-3316 ◽  
Author(s):  
Hao Gong ◽  
Jianhua Liu ◽  
Xiaoyu Ding
Keyword(s):  
Three Dimensional ◽  
Element Model ◽  
Simulation Method ◽  
Bolted Joints ◽  
Design Guideline ◽  
Factors Affecting ◽  
Dimensional Finite Element ◽  
Frictional Coefficients ◽  
Three Dimensional Finite Element ◽  
Fit Tolerance

An understanding of conditions that trigger the loosening of bolted joints is essential to ensure joint reliability. In this study, a three-dimensional finite element model of a typical bolted joint is developed, and a new simulation method is proposed to quantitatively identify the critical transverse force for initiating loosening. This force is used to evaluate the anti-loosening capacity of bolted joints. Using the proposed simulation method, the effects of factors affecting critical loosening are systematically studied. It is found that the preload, frictional coefficients at the thread and the bearing surfaces, clamped length, and fit tolerance mainly affected loosening. When the preload and friction coefficients are increased, and the clamped length and fit tolerance are reduced, loosening is inhibited. Experiments are performed to demonstrate the reliability of the results. Finally, a suggestion is proposed to improve the design guideline VDI 2230 for bolted joints, which considers the requirement of avoiding loosening under vibrational loading.

CT Based Three Dimensional Geometric Model of Cervical Spine

2013 ◽  
Vol 273 ◽  
pp. 588-592
Author(s):  
Zhi Yuan Yan ◽  
Dong Mei Wu ◽  
Li Tao Zhang ◽  
Jun Zhao
Keyword(s):  
Finite Element ◽  
Cervical Spine ◽  
Geometric Model ◽  
Three Dimensional ◽  
Element Model ◽  
Skeletal System ◽  
High Quality ◽  
Element Analysis ◽  
Dimensional Reconstruction ◽  
The Finite Element Model

In order to obtain high-quality analytical results of the finite element model, it is essential to construct a three dimensional geometric model. The paper reconstructed an accurate three dimensional geometric model of cervical spine segments (C4-C7). The process of reconstruction included three-dimensional reconstruction, smooth processing, contour generation, grid generation and fitting surface. Moreover, the result of reconstruction was evaluated ultimately. The model was validated to be smooth and reasonable, and could meet the requirements of finite element analysis. The method is not merely applied to reconstruct the geometric model of the cervical spine. It is a way to construct the model of the skeletal system of the human body.

The Radial Fretting Character Research of the Shaft-Hub of Compress Impeller Based on Virtual Orthogonal Experiment

2014 ◽  
Vol 668-669 ◽  
pp. 289-293
Author(s):  
Xue Long Lu ◽  
Jun Sheng Zhao ◽  
Xin Zhong Huang ◽  
Shuang Yong Wang
Keyword(s):  
Orthogonal Experiment ◽  
Orthogonal Design ◽  
Three Dimensional ◽  
Element Model ◽  
Optimization Method ◽  
Three Dimensional Model ◽  
Interference Fit ◽  
Rotating Speed ◽  
Compressor Impeller ◽  
Set Up

A three-dimensional model of as haft-hub of compressor impeller was set up by Pro/E. Based on the ANSYS; the finite element model was established, using the analysis method of combining submodle and paramesh. The shaft-hub of compressor impeller was simulated by virtual orthogonal design optimization method. Based on the fact that there existed radial fretting in the shaft-hub interference fit joint, researching the influence significance order and law of interference, friction coefficient and rotating speed to the maximum unit frictional work , the average friction work and the optimized parameter were obtained. It turned out that the results of the numerical simulation and orthogonal experiment were accurate and reliable, with the friction and wear effectively reduced, certain guiding references to actual assembly process were got.

Dynamic Performance Analysis for a Butterfly-Shaped Arch Bridge

2010 ◽  
Vol 163-167 ◽  
pp. 74-78
Author(s):  
Hai Yun Huang ◽  
Xiang Rong Yuan ◽  
Ka Hong Cai
Keyword(s):  
Dynamic Analysis ◽  
Dynamic Characteristics ◽  
Dynamic Performance ◽  
Three Dimensional ◽  
Element Model ◽  
Loading Test ◽  
Structural Dynamic ◽  
Arch Bridge ◽  
Calculation Results ◽  
Dynamic Performance Analysis

The dynamic characteristics are not only the important indexes for evaluating the bridge structural rigidity, but also the principal parameters for structural dynamic analysis and earthquake resistant analysis. In this paper, a three dimensional solid finite element model for a butterfly-shape arch bridge in Zhongshan city was established to analyze the dynamic characteristics. By comparison the numerical calculation results with measured results of the dynamic loading test, an analysis and evaluation of the dynamic performance of this new type spatial arch bridge was made, and can serve as reference to the dynamic analysis and seismic design of similar bridges.

Modal Analysis of Two Wheels Scooter Based on Solidworks

2014 ◽  
Vol 960-961 ◽  
pp. 1420-1423
Author(s):  
Zhi Dong Huang ◽  
Guo Fei Li ◽  
Juan Cong ◽  
Yun Wang ◽  
Wei Na Yu ◽  
...  
Keyword(s):  
Finite Element ◽  
Modal Analysis ◽  
Three Dimensional ◽  
Element Model ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Dynamic Design ◽  
Driving System ◽  
Set Up ◽  
The Finite Element Model

Based on Solidworks software, the three-dimensional model of two wheels scooter is set up. The finite element model of two wheels scooter is generated. Modal analysis of driving system and telescopic mechanism of bar on two wheels scooter is investigated. The first five orders natural frequency and major modes of driving system and telescopic mechanism of bar are clarified. The method and the result can be used as a reference of dynamic design and lay foundation for calculation and analysis of dynamic response for the two wheels scooter.

Numerical Simulation Analysis of Deformation in TIG Welding of I-Steel

2011 ◽  
Vol 189-193 ◽  
pp. 2196-2199
Author(s):  
Ling Li Meng ◽  
Yan Qun Huang ◽  
Ming Liu
Keyword(s):  
Finite Element ◽  
Simulation Analysis ◽  
Three Dimensional ◽  
Element Model ◽  
Welding Parameters ◽  
Gas Tungsten Arc ◽  
Dimensional Finite Element ◽  
Welding Sequences ◽  
Set Up ◽  
Three Dimensional Finite Element

Since it is inconsistent and uncontrollable in the experiment, any variance in specimen dimensions, welding parameters and testing conditions will influence the consistency of testing results to some extent. In this paper, the Finite Element Method(FEM) is employed to solve this problem. A three-dimensional finite element model is established to simulate the deformation of I-steel during gas tungsten arc welding (TIG) with FEM software, which is set up to analysis the deformation of I-steel with different welding sequences.

scholarly journals Technology and equipment for friction stir preweld edge preparation

2021 ◽  
Vol 21 (2) ◽  
pp. 163-170
Author(s):  
Y. G. Lyudmirsky ◽  
А. N. Soloviev ◽  
М. V. Soltovets ◽  
R. R. Kotlyshev ◽  
I. V. Mironov ◽  
...  
Keyword(s):  
Finite Element ◽  
Theoretical Model ◽  
Friction Stir Welding ◽  
Geometric Model ◽  
Three Dimensional ◽  
Welding Process ◽  
Element Model ◽  
Element Mesh ◽  
Laboratory Equipment ◽  
Friction Stir

Introduction. Friction stir welding is widely used due to certain advantages of this method. Factors that reduce the strength of joints made of high-strength aluminum alloys are considered. When welding flat sheets, an effective way to increase the strength of the weld is edge thickening. The paper proposes a method for such thickening. A device is developed, calculations and experiments are carried out. Materials and Methods. Laboratory equipment has been developed to provide simultaneous thickening of two edges to be welded. The main component of this equipment is a steel roller, which is rolled along the edges of two blanks and thickens them due to plastic deformation. The same setup can be used for the friction stir welding process. To calculate the geometry of the thickened edges and the parameters of the deforming roller depending on the value of the edge settlement, a mathematical model based on the contact problem for elastic (roller) and elastoplastic (blank) bodies with a bilinear hardening law has been developed. A three-dimensional simplified geometric model of the facility with account of its symmetry has been constructed. On the contact surfaces, special contact finite elements were selected and the finite element mesh was refined. The numerical implementation of the model was carried out in the ANSYS package. Results. The theoretical model provides assessing the stress-strain state of interacting elements. On the basis of the developed finite element model, the parameters of the thickened edges are calculated, and the geometry of the thickened edges is defined. Using the developed laboratory equipment, full-scale experiments on thickening the edges of the blanks were carried out. The experimental results confirm the adequacy of the developed theoretical model and calculations based on it. The possibility of adjusting the size of the thickened edges is shown.Discussion and Conclusion. A technology for obtaining thickened edges in places of welds is proposed. It will reduce the metal consumption of structures and ensure the bearing capacity of welded joints not lower than similar characteristics of the base metal. A theoretical model of the process is developed, and a numerical experiment providing the selection of the process parameters is carried out. 

scholarly journals Springback Calibration of a U-Shaped Electromagnetic Impulse Forming Process

Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 603 ◽  
Author(s):  
Xiaohui Cui ◽  
Zhiwu Zhang ◽  
Hailiang Yu ◽  
Xiaoting Xiao ◽  
Yongqi Cheng
Keyword(s):  
Tangential Stress ◽  
Three Dimensional ◽  
Element Model ◽  
Simulation Method ◽  
Discharge Voltage ◽  
Electromagnetic Forming ◽  
Forming Process ◽  
Sheet Bending ◽  
Sequential Coupling ◽  
Good Agreement

A three-dimensional (3D) finite-element model (FEM), including quasi-static stamping, sequential coupling for electromagnetic forming (EMF) and springback, was established to analyze the springback calibration by electromagnetic force. Results show that the tangential stress at the sheet bending region is reduced, and even the direction of tangential stress at the bending region is changed after EMF. The springback can be significantly reduced with a higher discharge voltage. The simulation results are in good agreement with the experiment results, and the simulation method has a high accuracy in predicting the springback of quasi-static stamping and electromagnetic forming.

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