Novel Design of a 3-DOF Parallel Manipulator for Materials Handling

2008 ◽  
Author(s):  
Dan Zhang ◽  
Zhen Gao ◽  
XiaoLin Hu ◽  
Jason Parise
Keyword(s):  
Parallel Manipulator ◽  
High Speed ◽  
Degrees Of Freedom ◽  
Kinematic Model ◽  
Industrial Applications ◽  
Surface Finishing ◽  
Material Surface ◽  
System Modelling ◽  
Parallel Mechanisms ◽  
Element Analysis

In this paper, a new design of a parallel manipulator is proposed for industrial applications, specifically for material surface finishing processes. Though most current parallel mechanisms have been based on the Stewart-Gough platform which has 6 degrees of freedom (DOF), the focus of this design is on a 3-DOF manipulator with one novel configuration. In order to benefit production, a parallel kinematic machine (PKM) capable of high speed industrial operations with high accuracy and rigidity is necessary. First, system modelling includes mobility study, inverse kinematic model, Jacobian matrix, singularity analysis and workspace calculation are conducted. Then, a CAD model is presented showing the optimum design features and detailed mechanics. Finally, finite element analysis is carried out for the device optimization.

scholarly journals A New Approach of Soft Joint Based on a Cable-Driven Parallel Mechanism for Robotic Applications

Mathematics ◽  
2021 ◽  
Vol 9 (13) ◽  
pp. 1468
Author(s):  
Luis Nagua ◽  
Carlos Relaño ◽  
Concepción A. Monje ◽  
Carlos Balaguer
Keyword(s):  
Parallel Mechanism ◽  
Degrees Of Freedom ◽  
Kinematic Model ◽  
Experimental Tests ◽  
Humanoid Robots ◽  
Inverse Kinematic ◽  
Element Analysis ◽  
New Approach ◽  
Flexible Polymer ◽  
The Mathematical Model

A soft joint has been designed and modeled to perform as a robotic joint with 2 Degrees of Freedom (DOF) (inclination and orientation). The joint actuation is based on a Cable-Driven Parallel Mechanism (CDPM). To study its performance in more detail, a test platform has been developed using components that can be manufactured in a 3D printer using a flexible polymer. The mathematical model of the kinematics of the soft joint is developed, which includes a blocking mechanism and the morphology workspace. The model is validated using Finite Element Analysis (FEA) (CAD software). Experimental tests are performed to validate the inverse kinematic model and to show the potential use of the prototype in robotic platforms such as manipulators and humanoid robots.

A Parallely Actuated Work Support Module for Reconfigurable Machining Systems

1998 ◽  
Author(s):  
Venkat Gopalakrishnan ◽  
Sridhar Kota
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Degrees Of Freedom ◽  
Mechanical Design ◽  
Performance Criteria ◽  
Machining Accuracy ◽  
Parallel Mechanisms ◽  
Element Analysis ◽  
Work Support ◽  
Reconfigurable Machining

Abstract In order to respond quickly to changes in market demands and the resulting product design changes, machine tool manufacturers must reduce the machine tool design lead time and machine set-up time. Reconfigurable Machine Tools (RMTs), assembled from machine modules such as spindles, slides and worktables are designed to be easily reconfigured to accommodate new machining requirements. The essential characteristics of RMTs are modularity, flexibility, convertibility and cost effectiveness. The goal of Reconfigurable Machining Systems (RMSs), composed of RMTs and other types of machines, is to provide exactly the capacity and functionality, exactly when needed. The scope of RMSs design includes mechanical hardware, control systems, process planning and tooling. One of the key challenges in the mechanical design of reconfigurable machine tools is to achieve the desired machining accuracy in all intended machine configurations. To meet this challenge we propose (a) to distribute the total number of degrees of freedom between the work-support and the tool and (b) employ parallely-actuated mechanisms for stiffness and ease of reconfigurability. In this paper we present a novel parallely-actuated work-support module as a part of an RMT. Following a brief summary of a few parallel mechanisms used in machine tool applications, this paper presents a three-degree-of-freedom work-support module designed to meet the machining requirements of specific features on a family of automotive cylinder heads. Inverse kinematics, dynamic and finite element analysis are performed to verify the performance criteria such as workspace envelope and rigidity. A prototype of the proposed module is also presented.

Asymmetric Arm Design on Delta Robot System

2014 ◽  
Author(s):  
Tsung-Liang Wu ◽  
Jih-Hsiang Yeh ◽  
Cheng-Chen Yang
Keyword(s):  
Energy Saving ◽  
High Speed ◽  
Kinematic Model ◽  
Industrial Applications ◽  
Critical Parameters ◽  
Robot System ◽  
System Cost ◽  
Excited Vibration ◽  
Pick And Place ◽  
Delta Robot

The Delta robot system is widely used in high speed (4 cycles/s at 25-200-25 mm) pick-and-place process in production line. Some industrial applications include photo-voltaic (PV), food process, and electronic assembly, and so on. The energy saving and system cost are two critical parameters for designing the next generation of pick-and-place system. To achieve these goals, a light-weight moving structure with sufficient strength to overcome the excited vibration will be one of the solutions. In this paper, an asymmetric arm design is proposed and fabricated to gain the benefit of strength-to-weight. The asymmetric arm is designed by reinforcing a specific direction and is validated the vibration suppression capability both by simulation and experiment. A position controller that is derived from the kinematic model of Delta robot is utilized to manipulate the robot under a forward-backward motion with a polynomial trajectory with 200 mm displacement. The residual vibration, then, was measured after the forward-backward motion to compare the settling performance between symmetric- and asymmetric-arms on the Delta robot system, respectively. The results conclude as following: (1) The asymmetric arms perform slightly worse (0.03 sec more in settling time) than symmetric arm but there is 15% weight reducing comparing to symmetric arm. (2) Both energy saving and system cost reducing would be achieved by utilizing actuators with lower power consumption and fabrication on carbon fiber arms with mass customization.

Optimal Design of the Three-Degree-of-Freedom Parallel Manipulator in a Spray-Painting Equipment

Robotica ◽  
2019 ◽  
Vol 38 (6) ◽  
pp. 1064-1081
Author(s):  
Guang Yu ◽  
Jun Wu ◽  
Liping Wang ◽  
Ying Gao
Keyword(s):  
Optimal Design ◽  
Parallel Manipulator ◽  
Optimization Design ◽  
Virtual Work ◽  
Kinematic Model ◽  
Geometrical Parameters ◽  
Parallel Mechanisms ◽  
Spray Painting ◽  
Conditioning Performance ◽  
Accuracy Performance

SUMMARYSpray-painting equipments are important for the automatic spraying of long conical objects such as rocket fairing. This paper proposes a spray-painting equipment that consists of a feed worktable, a gantry frame and two serial–parallel mechanisms and investigates the optimal design of PRR–PRR parallel manipulator in serial–parallel mechanisms. Based on the kinematic model of the parallel manipulator, the conditioning performance, workspace and accuracy performance indices are defined. The dynamic model is derived using virtual work principle and dynamic evaluation index is defined. The conditioning performance, workspace, accuracy performance and dynamic performance are involved in multi-objective optimization design to determine the optimal geometrical parameters of the parallel manipulator. Furthermore, the geometrical parameters of the gantry frame are optimized. An example is given to show how to determine these parameters by taking a long object with conical surface as painted object.

Study on New Bimetal Floating Seal of High Speed Roller Bit Bearing

2011 ◽  
Vol 233-235 ◽  
pp. 2158-2165
Author(s):  
Zhi Qiang Huang ◽  
Yi Zhou ◽  
Qin Li ◽  
Wei Li ◽  
Zhen Chen ◽  
...  
Keyword(s):  
Pressure Distribution ◽  
Compression Ratio ◽  
High Speed ◽  
Surface Engineering ◽  
Material Surface ◽  
Metal Ring ◽  
Element Analysis ◽  
Premature Failure ◽  
Rubber Ring ◽  
Sealing Pressure

ANSYS software has been used for high speed rock bit bimetal floating seal finite element analysis, as a result, overlarge pressure of bearing seal, unreasonable pressure distribution and overlarge compression ratio of rubber ring, are main reasons for premature failure of the bearing seal. For this, the optimal design and analysis of bearing seal structure is carried out in this paper. The results showed that: the new structure of the bearing seal has effectively reduced the compression ratio of rubber ring, improved the sealing pressure distribution based on reliable sealing conditions and further reduced the sealing pressure peak. The design of dynamic metal ring flywheel lubrication groove and the application of static metal ring antifriction material surface engineering technology have obviously reduced surface friction factor and wear of metal ring, greatly improved the effectiveness and life of the seal, and further extended the bit’s life.

The Influence of Surface Dipping and Bulk Filling Agents on Properties of High-Speed Grinding Wheels: Materialographic-Based Numerical Modelling

2020 ◽  
Vol 405 ◽  
pp. 43-47
Author(s):  
Ladislav Čelko ◽  
Petr Skalka ◽  
Karel Slámečka ◽  
David Jech ◽  
Lenka Klakurková ◽  
...  
Keyword(s):  
High Speed ◽  
Metallic Surface ◽  
Surface Finishing ◽  
Grinding Wheel ◽  
Grinding Wheels ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Microscope Images ◽  
Safety And Reliability ◽  
High Speed Grinding

In order to increase the peripheral speed of grinding wheels of size of Ø 500 × 18 × Ø 200 mm for precise hard metallic surface finishing from conventional 80 m.s-1 up to 138 m.s-1 while still ensuring their safety and reliability, the critical locations in the grinding wheel were evaluated using the finite element analysis. The microstructure of grinding wheel was revealed using the materialographic techniques and the scanning electron microscope images were recorded in the back-scattered electrons mode. The image analysis was used on recorded micrographs for separation of individual material components, i.e. an abrasive, a binder, and pores, and to extract their geometries and spatial relationships. Subsequently, the influence of different filling agents (Young's modulus of 5, 10, 20, and 40 GPa) was studied, considering both surface dipping and bulk filling treatments.

Kinematic Analysis of a New 3-DOF Translational Parallel Manipulator

2005 ◽  
Author(s):  
Yangmin Li ◽  
Qingsong Xu
Keyword(s):  
Inverse Kinematics ◽  
Parallel Manipulator ◽  
Degrees Of Freedom ◽  
Screw Theory ◽  
Industrial Applications ◽  
Forward Kinematics ◽  
Physical Constraints ◽  
Mechanical Joints ◽  
Reachable Workspace ◽  
Three Degrees Of Freedom

A novel three-degrees-of-freedom (3-DOF) translational parallel manipulator (TPM) with orthogonally arranged fixed actuators is proposed in this paper. The mobility of the manipulator is analyzed via screw theory. The inverse kinematics, forward kinematics, and velocity analyses are performed and the singularities and isotropic configurations are investigated in details afterwards. Under different cases of physical constraints imposed by mechanical joints, the reachable workspace of the manipulator is geometrically generated and compared. Especially, it is illustrated that the manipulator in principle possesses a fairly regular like workspace with a maximum cuboid defined as the usable workspace inscribed and one isotropic configuration involved. Furthermore, the singularity within the usable workspace is verified, and simulation results show that there exist no any singular configurations within the specified workspace. Therefore, the presented new manipulator has a great potential for high precision industrial applications such as assembly, machining, etc.

An Analytical Model for Calculating the Workspace of a Flexure Hexapod Nanopositioner

2013 ◽  
Vol 5 (4) ◽  
Author(s):  
Hongliang Shi ◽  
Hai-Jun Su
Keyword(s):  
Analytical Model ◽  
Degrees Of Freedom ◽  
Kinematic Model ◽  
Parallel Mechanisms ◽  
Torsion Angles ◽  
Maximum Deformation ◽  
Practical Applications ◽  
Six Degrees Of Freedom ◽  
Workspace Analysis ◽  
Flexure Joints

This paper presents an analytical model for calculating the workspace of a flexure-based hexapod nanopositioner previously built by the National Institute of Standards and Technology (NIST). This nanopositioner is capable of producing high-resolution motions in six degrees of freedom by actuating linear actuators on a planar tri-stage. However, the workspace of this positioner is still unknown, which limits its uses in practical applications. In this work, we seek to derive a kinematic model for predicting the workspace of such kinds of flexure based platforms by assuming that their workspace is mainly constrained by the deformation of flexure joints. We first study the maximum deformation including bending and torsion angles of an individual flexure joint. We then derive the inverse kinematics and calculation of bending and torsion angles of each wire flexure in the overall mechanism with given position of the top platform center of the hexapod nanopositioner. At last, we compare results with finite element models of the entire platform. This model is beneficial for workspace analysis and optimization for design of compliant parallel mechanisms.

scholarly journals Kinematic Analysis and Trajectory Planning of the Orthoglide 5-Axis

2015 ◽  
Author(s):  
S. Caro ◽  
D. Chablat ◽  
P. Lemoine ◽  
P. Wenger
Keyword(s):  
Trajectory Planning ◽  
Kinematic Analysis ◽  
High Speed ◽  
Degrees Of Freedom ◽  
Kinematic Model ◽  
Inverse Kinematic ◽  
Hybrid Architecture ◽  
Parallel Kinematic Machine ◽  
Control Loop ◽  
Parallel Kinematic

The subject of this paper is about the kinematic analysis and the trajectory planning of the Orthoglide 5-axis. The Orthoglide 5-axis a five degrees of freedom parallel kinematic machine developed at IRCCyN and is made up of a hybrid architecture, namely, a three degrees of freedom translational parallel manipulator mounted in series with a two degrees of freedom parallel spherical wrist. The simpler the kinematic modeling of the Orthoglide 5-axis, the higher the maximum frequency of its control loop. Indeed, the control loop of a parallel kinematic machine should be computed with a high frequency, i.e., higher than 1.5 MHz, in order the manipulator to be able to reach high speed motions with a good accuracy. Accordingly, the direct and inverse kinematic models of the Orthoglide 5-axis, its inverse kinematic Jacobian matrix and the first derivative of the latter with respect to time are expressed in this paper. It appears that the kinematic model of the manipulator under study can be written in a quadratic form due to the hybrid architecture of the Orthoglide 5-axis. As illustrative examples, the profiles of the actuated joint angles (lengths), velocities and accelerations that are used in the control loop of the robot are traced for two test trajectories.

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