A Hybrid Method for Surrogate Model Updating in Engineering Design Optimization

Author(s):  
Tiefu Shao ◽  
Sundar Krishnamurthy

This paper addresses the critical issue of effectiveness, efficiency, and reliability in simulation-based design optimization under surrogate model uncertainty. Specifically, it presents a novel method to build surrogate models iteratively with sufficient fidelity for accurately capturing global optimal design solutions at a minimal cost. The salient feature of the proposed method lies in its unique preference of focusing necessarily high fidelity at potential global optimal regions of surrogate models. The proposed method is the synergic integration of the multiple preference point method, which updates surrogate model at current local optimal points predicted with data-mining techniques in genetic algorithm setup, and the maximum variance point method, which updates surrogate model at the point associated with the maximum prediction variance. Through illustrative comparison studies on thirty different optimization scenarios derived from 15 different test functions, the proposed method demonstrates the tangible reliability advancement. The experimental results indicate that the proposed method can be a reliable updating method in surrogate-model-based design optimization for efficiently locating the global optimal point/points in various kinds of optimization scenarios featured by single/multiple global optimal point/points that may exist at the corners of design space, inside design space, or on the boundaries of design space.

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Tiefu Shao ◽  
Sundar Krishnamurty

This paper addresses the critical issue of effectiveness and efficiency in simulation-based optimization using surrogate models as predictive models in engineering design. Specifically, it presents a novel clustering-based multilocation search (CMLS) procedure to iteratively improve the fidelity and efficacy of Kriging models in the context of design decisions. The application of this approach will overcome the potential drawback in surrogate-model-based design optimization, namely, the use of surrogate models may result in suboptimal solutions due to the possible smoothing out of the global optimal point if the sampling scheme fails to capture the critical points of interest with enough fidelity or clarity. The paper details how the problem of smoothing out the best (SOB) can remain unsolved in multimodal systems, even if a sequential model updating strategy has been employed, and lead to erroneous outcomes. Alternatively, to overcome the problem of SOB defect, this paper presents the CMLS method that uses a novel clustering-based methodical procedure to screen out distinct potential optimal points for subsequent model validation and updating from a design decision perspective. It is embedded within a genetic algorithm setup to capture the buried, transient, yet inherent data pattern in the design evolution based on the principles of data mining, which are then used to improve the overall performance and effectiveness of surrogate-model-based design optimization. Four illustrative case studies, including a 21bar truss problem, are detailed to demonstrate the application of the CMLS methodology and the results are discussed.


Author(s):  
Tiefu Shao ◽  
Sundar Krishnamurty

This paper addresses the critical issue of fidelity in simulation-based design optimization using preference-based surrogate models. Specifically, it presents an integrated clustering-based updating procedure in a genetic algorithm setup to iteratively improve the efficacy of Kriging models. A potential drawback of using preference-based surrogate models in simulation based design is that the surrogates may misrepresent the true optima if the model building schemes fail to capture the critical points of interest with enough fidelity or clarity. This work addresses this vulnerability and presents an efficient clustering-technique integrated surrogate model updating procedure that can capture the buried, transient, yet inherent data pattern in the evolution progression of design candidates within a genetic algorithm setup, and screen out distinct optimal points for subsequent sequential model validation and updating. The results show that the successful finding of the true optimal design through cost-effective surrogate-based optimization depends not only on the selection of sampling schemes such as sample rate and distribution in the initial surrogate model build-up, but also on an efficient and reliable updating procedure that can prevent suboptimal decisions.


2012 ◽  
Vol 502 ◽  
pp. 463-468
Author(s):  
Hong Xia Li ◽  
Xi Cheng Wang

Computer-aided technology was used for balloon-stent system design. Nonlinear material was used to simulate the dilation of balloon-stent system. Based on finite element results, an adaptive optimization method based on the kriging surrogate model combining with LHS approach and EI function was employed for the optimization of balloon length to reduce stent dogboning effect during its dilation. The kriging surrogate model can approximate the relationship between dogboning rate and balloon length, replacing the expensive reanalysis of the stent dilation. Sample points from LHS can represent the information of all parts on the design space. EI function is used to balance local and global search, and tends to find the global optimal design. Numerical results demonstrate that this adaptive optimization methed based on kriging surrogate model can be used for the optimization of balloon length of balloon-stent system.


Author(s):  
Po Ting Lin ◽  
Wei-Hao Lu ◽  
Shu-Ping Lin

In the past few years, researchers have begun to investigate the existence of arbitrary uncertainties in the design optimization problems. Most traditional reliability-based design optimization (RBDO) methods transform the design space to the standard normal space for reliability analysis but may not work well when the random variables are arbitrarily distributed. It is because that the transformation to the standard normal space cannot be determined or the distribution type is unknown. The methods of Ensemble of Gaussian-based Reliability Analyses (EoGRA) and Ensemble of Gradient-based Transformed Reliability Analyses (EGTRA) have been developed to estimate the joint probability density function using the ensemble of kernel functions. EoGRA performs a series of Gaussian-based kernel reliability analyses and merged them together to compute the reliability of the design point. EGTRA transforms the design space to the single-variate design space toward the constraint gradient, where the kernel reliability analyses become much less costly. In this paper, a series of comprehensive investigations were performed to study the similarities and differences between EoGRA and EGTRA. The results showed that EGTRA performs accurate and effective reliability analyses for both linear and nonlinear problems. When the constraints are highly nonlinear, EGTRA may have little problem but still can be effective in terms of starting from deterministic optimal points. On the other hands, the sensitivity analyses of EoGRA may be ineffective when the random distribution is completely inside the feasible space or infeasible space. However, EoGRA can find acceptable design points when starting from deterministic optimal points. Moreover, EoGRA is capable of delivering estimated failure probability of each constraint during the optimization processes, which may be convenient for some applications.


Author(s):  
Mobayode O. Akinsolu ◽  
Bo Liu ◽  
Vic Grout ◽  
Pavlos I. Lazaridis ◽  
Maria Evelina Mognaschi ◽  
...  

2019 ◽  
Vol 36 (3) ◽  
pp. 245-256
Author(s):  
Yoonki Kim ◽  
Sanga Lee ◽  
Kwanjung Yee ◽  
Young-Seok Kang

Abstract The purpose of this study is to optimize the 1st stage of the transonic high pressure turbine (HPT) for enhancement of aerodynamic performance. Isentropic total-to-total efficiency is designated as the objective function. Since the isentropic efficiency can be improved through modifying the geometry of vane and rotor blade, lean angle and sweep angle are chosen as design variables, which can effectively alter the blade geometry. The sensitivities of each design variable are investigated by applying lean and sweep angles to the base nozzle and rotor, respectively. The design space is also determined based on the results of the parametric study. For the design of experiment (DoE), Optimal Latin Hypercube sampling is adopted, so that 25 evenly distributed samples are selected on the design space. Sequentially, based on the values from the CFD calculation, Kriging surrogate model is constructed and refined using Expected Improvement (EI). With the converged surrogate model, optimum solution is sought by using the Genetic Algorithm. As a result, the efficiency of optimum turbine 1st stage is increased by 1.07 % point compared to that of the base turbine 1st stage. Also, the blade loading, pressure distribution, static entropy, shock structure, and secondary flow are thoroughly discussed.


Author(s):  
Kevin Cremanns ◽  
Dirk Roos ◽  
Simon Hecker ◽  
Peter Dumstorff ◽  
Henning Almstedt ◽  
...  

The demand for energy is increasingly covered through renewable energy sources. As a consequence, conventional power plants need to respond to power fluctuations in the grid much more frequently than in the past. Additionally, steam turbine components are expected to deal with high loads due to this new kind of energy management. Changes in steam temperature caused by rapid load changes or fast starts lead to high levels of thermal stress in the turbine components. Therefore, todays energy market requires highly efficient power plants which can be operated under flexible conditions. In order to meet the current and future market requirements, turbine components are optimized with respect to multi-dimensional target functions. The development of steam turbine components is a complex process involving different engineering disciplines and time-consuming calculations. Currently, optimization is used most frequently for subtasks within the individual discipline. For a holistic approach, highly efficient calculation methods, which are able to deal with high dimensional and multidisciplinary systems, are needed. One approach to solve this problem is the usage of surrogate models using mathematical methods e.g. polynomial regression or the more sophisticated Kriging. With proper training, these methods can deliver results which are nearly as accurate as the full model calculations themselves in a fraction of time. Surrogate models have to face different requirements: the underlying outputs can be, for example, highly non-linear, noisy or discontinuous. In addition, the surrogate models need to be constructed out of a large number of variables, where often only a few parameters are important. In order to achieve good prognosis quality only the most important parameters should be used to create the surrogate models. Unimportant parameters do not improve the prognosis quality but generate additional noise to the approximation result. Another challenge is to achieve good results with as little design information as possible. This is important because in practice the necessary information is usually only obtained by very time-consuming simulations. This paper presents an efficient optimization procedure using a self-developed hybrid surrogate model consisting of moving least squares and anisotropic Kriging. With its maximized prognosis quality, it is capable of handling the challenges mentioned above. This enables time-efficient optimization. Additionally, a preceding sensitivity analysis identifies the most important parameters regarding the objectives. This leads to a fast convergence of the optimization and a more accurate surrogate model. An example of this method is shown for the optimization of a labyrinth shaft seal used in steam turbines. Within the optimization the opposed objectives of minimizing leakage mass flow and decreasing total enthalpy increase due to friction are considered.


2015 ◽  
Vol 27 (6) ◽  
pp. 1186-1222 ◽  
Author(s):  
Bryan P. Tripp

Because different parts of the brain have rich interconnections, it is not possible to model small parts realistically in isolation. However, it is also impractical to simulate large neural systems in detail. This article outlines a new approach to multiscale modeling of neural systems that involves constructing efficient surrogate models of populations. Given a population of neuron models with correlated activity and with specific, nonrandom connections, a surrogate model is constructed in order to approximate the aggregate outputs of the population. The surrogate model requires less computation than the neural model, but it has a clear and specific relationship with the neural model. For example, approximate spike rasters for specific neurons can be derived from a simulation of the surrogate model. This article deals specifically with neural engineering framework (NEF) circuits of leaky-integrate-and-fire point neurons. Weighted sums of spikes are modeled by interpolating over latent variables in the population activity, and linear filters operate on gaussian random variables to approximate spike-related fluctuations. It is found that the surrogate models can often closely approximate network behavior with orders-of-magnitude reduction in computational demands, although there are certain systematic differences between the spiking and surrogate models. Since individual spikes are not modeled, some simulations can be performed with much longer steps sizes (e.g., 20 ms). Possible extensions to non-NEF networks and to more complex neuron models are discussed.


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