The Effect of Surface Waviness and Number of Rolling Elements on the Dynamic Behavior of a Rotor-Bearing System

Author(s):  
S. P. Harsha ◽  
C. Nataraj

In the paper, the effects of the number of rolling elements and wave number of surface waviness on the nonlinear dynamic analysis of a rotor-bearing system has been studied. In the analytical formulation, the contacts between rolling elements and races are considered as nonlinear springs, whose stiffnesses are obtained by using Hertzian elastic contact deformation theory. The results are presented in the form of Fast Fourier Transformations (FFT) and Poincare´ maps, which show that the vibration characteristics of the rotor and its bearings change when the bearings operate in different regions of their nonlinear load deflection characteristics. The appearance of regions of periodic, sub-harmonic and chaotic behavior has been observed to be strongly dependent on number of rolling elements.

Author(s):  
P. K. Kankar ◽  
Satish C. Sharma ◽  
S. P. Harsha

The vibration response of a rotor bearing system is extremely important in industries and is challenged by their highly non-linear and complex properties. This paper focuses on performance prediction using response surface method (RSM), which is essential to the design of high performance rotor bearing system. Response surface method is utilized to analysis the effects of design and operating parameters on the vibration response of a rotor-bearing system. A test rig of high speed rotor supported on rolling bearings is used. Vibration response of the healthy ball bearing and ball bearings with various faults are obtained and analyzed. Distributed defects are considered as surface waviness of the bearing components. Effects of internal radial clearance and surface waviness of the bearing components and their interaction are analyzed using design of experiment (DOE) and RSM.


2019 ◽  
Vol 2019 ◽  
pp. 1-20
Author(s):  
Youfeng Zhu ◽  
Zibo Wang ◽  
Qiang Wang ◽  
Xinhua Liu ◽  
Hongyu Zang ◽  
...  

A dynamic model of a double-disk rub-impact rotor-bearing system with rubbing fault is established. The dynamic differential equation of the system is solved by combining the numerical integration method with MATLAB. And the influence of rotor speed, disc eccentricity, and stator stiffness on the response of the rotor-bearing system is analyzed. In the rotor system, the time history diagram, the axis locus diagram, the phase diagram, and the Poincaré section diagram in different rotational speeds are drawn. The characteristics of the periodic motion, quasiperiodic motion, and chaotic motion of the system in a given speed range are described in detail. The ways of the system entering and leaving chaos are revealed. The transformation and evolution process of the periodic motion, quasiperiodic motion, and chaotic motion are also analyzed. It shows that the rotor system enters chaos by the way of the period-doubling bifurcation. With the increase of the eccentricity, the quasi-periodicity evolution is chaotic. The quasiperiodic motion evolves into the periodic three motion phenomenon. And the increase of the stator stiffness will reduce the chaotic motion period.


2019 ◽  
Vol 33 (3) ◽  
pp. 1033-1043
Author(s):  
Zhilong Huang ◽  
Zhongchao Zhang ◽  
Yiming Li ◽  
Guiqiu Song ◽  
Yang He

Author(s):  
P. K. Kankar ◽  
Satish C. Sharma ◽  
S. P. Harsha

In this paper the nonlinear dynamic responses of a rigid rotor supported by ball bearings due to surface waviness of bearing races are analyzed. A mathematical formulation has been derived with consideration of the nonlinear springs and nonlinear damping at the contact points of rolling elements and races, whose stiffnesses are obtained by using Hertzian elastic contact deformation theory. The numerical integration technique Newmark-β with the Newton–Raphson method is used to solve the nonlinear differential equations, iteratively. The effect of bearing running surface waviness on the nonlinear vibrations of rotor bearing system is investigated. The results are mainly presented in time and frequency domains are shown in time-displacement, fast Fourier transformation, and Poincaré maps. The results predict discrete spectrum with specific frequency components for each order of waviness at the inner and outer races, also the excited frequency and waviness order relationships have been set up to prognosis the race defect on these bearing components. Numerical results obtained from the simulation are validated with respect to those of prior researchers.


Author(s):  
S. P. Harsha ◽  
C. ‘Nat’ Nataraj

In this paper, intermittent chaotic analysis of high speed rail axle supported by roller bearings has been analyzed. In the analytical formulation, the contacts between rolling elements and races are considered as nonlinear springs, whose stiffness values are obtained by using Hertzian elastic contact deformation theory. The results show the appearance of instability and chaos in the dynamic response as the speed of the axle-bearing system is changed. Period doubling and mechanism of intermittency have been observed which lead to chaos. The appearance of regions of periodic, sub-harmonic and chaotic behavior is seen to be strongly dependent on the radial clearance. Poincare´ maps, time response and frequency spectra are used to elucidate and to illustrate the diversity of the system behavior.


2018 ◽  
Vol 94 (2) ◽  
pp. 1391-1408 ◽  
Author(s):  
Yihua Wu ◽  
Kai Feng ◽  
Yun Zhang ◽  
Wanhui Liu ◽  
Wenjun Li

2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Guofang Nan ◽  
Yujie Zhu ◽  
Yang Zhang ◽  
Wei Guo

Nonlinear dynamic characteristics of a rotor-bearing system with cubic nonlinearity are investigated. The comprehensive effects of the unbalanced excitation, the internal clearance, the nonlinear Hertzian contact force, the varying compliance vibration, and the nonlinear stiffness of support material are considered. The expression with the linear and the cubic nonlinear terms is adopted to characterize the synthetical nonlinearity of the rotor-bearing system. The effects of nonlinear stiffness, rotating speed, and mass eccentricity on the dynamic behaviors of the system are studied using the rotor trajectory diagrams, bifurcation diagrams, and Poincaré map. The complicated dynamic behaviors and types of routes to chaos are found, including the periodic doubling bifurcation, sudden transition, and quasiperiodic from periodic motion to chaos. The research results show that the system has complex nonlinear dynamic behaviors such as multiple period, paroxysmal bifurcation, inverse bifurcation, jumping phenomena, and chaos; the nonlinear characteristics of the system are significantly enhanced with the increase of the nonlinear stiffness, and the material with lower nonlinear stiffness is more conducive to the stable operation of the system. The research will contribute to a comprehensive understanding of the nonlinear dynamics of the rotor-bearing system.


2014 ◽  
Vol 136 (6) ◽  
Author(s):  
Yu-Yan Zhang ◽  
Xiao-Li Wang ◽  
Xiao-Qing Zhang ◽  
Xiao-Liang Yan

The nonlinear dynamic behaviors of a high-speed rotor-ball bearing system under elastohydrodynamic lubrication (EHL) are investigated. First, the numerical curve fittings for stiffness and damping coefficients of lubricated contacts between rolling elements and races are undertaken, and then the fitted formulae are introduced to the equations of motion of the rotor-ball bearing system to investigate its nonlinear characteristics. Furthermore, the time responses, power spectra, phase trajectories, orbit plots, and bifurcation diagrams for cases of ignoring and considering the lubrication condition in bearings are inspected and compared. The results indicate that, when lubrication is taken into account, the amplitudes of vibration displacements and velocities of the rotor system increase, and the appearance of different regions of periodic, quasi-periodic, and chaotic behavior is strongly dependent on the speed and load.


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