Thermoelastic Growth of an Auxiliary Bearing Surface Due to Repeated Rotor Dynamic Contact and Rubbing

Author(s):  
Woon Yik Yong ◽  
Patrick S. Keogh

There are a number of important issues relating to rotor/auxiliary contact in magnetic bearing systems. Primarily, an auxiliary bearing must prevent rotor/stator contact during events such as system power failure and large scale input disturbances. The auxiliary bearing may experience repeated contacts ranging from short timescale transient events to longer timescale rubs. While many studies of the rotor dynamic responses have been undertaken and reported in the open literature, the associated problems relating to thermoelastic distortion have received relatively little attention. These are important since high initial slip speeds will lead to localized heating that may cause large and highly transient surface temperature changes. Repeated contact events or repeated rubbing over a surface deformation may also lead to an accumulative increase in the level of surface distortion. This paper presents a study of the methodology that could be used to assess the overall thermoelastic distortion between a rotor and an auxiliary bearing. It shows that an assessment of the dynamic accumulation of distortion is possible from fundamental studies of individual contact events. The results from case studies highlight the possible problems that could be caused by clearance reductions during operation.

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Yulan Zhao ◽  
Guojun Yang ◽  
Patrick Keogh ◽  
Lei Zhao

Active magnetic bearings (AMBs) have been utilized widely to support high-speed rotors. However, in the case of AMB failure, emergencies, or overload conditions, the auxiliary bearing is chosen as the backup protector to provide mechanical supports and displacement constraints for the rotor. With lack of support, the auxiliary bearing will catch the dropping rotor. Accordingly, high contact forces and corresponding thermal generation due to mechanical rub are applied on the dynamic contact area. Rapid deterioration may be brought about by excessive dynamic and thermal shocks. Therefore, the auxiliary bearing must be sufficiently robust to guarantee the safety of the AMB system. Many approaches have been put forward in the literature to estimate the rotor dynamic motion, nonetheless most of them focus on the horizontal rotor drop and few consider the inclination around the horizontal plane for the vertical rotor. The main purpose of this paper is to predict the rotor dynamic behavior accurately for the vertical rotor drop case. A detailed model for the vertical rotor drop process with consideration of the rotating inclination around x- and y-axes is proposed in this paper. Additionally, rolling and sliding friction are distinguished in the simulation scenario. This model has been applied to estimate the rotor drop process in a helium circulator system equipped with AMBs for the 10 MW high-temperature gas-cooled reactor (HTR-10). The HTR-10 has been designed and researched by the Institute of Nuclear and New Energy Technology (INET) of Tsinghua University. The auxiliary bearing is utilized to support the rotor in the helium circulator. The validity of this model is verified by the results obtained in this paper as well. This paper also provides suggestions for the further improvement of auxiliary bearing design and engineering application.


2017 ◽  
Vol 31 (19-21) ◽  
pp. 1740014
Author(s):  
Yi-Li Zhu ◽  
Zhong-Qiao Zheng

Catcher bearings (CB) are required to support the rotor rotating for some time when a failure event of active magnetic bearing (AMB) system occurs. For this purpose, a new type zero-clearance catcher bearing (NTZCB) is proposed. The influences of different parameters of NTZCB on the rotor dynamic responses are theoretically and experimentally analyzed. The results indicate that choosing relatively soft spring and heavy moveable supporting pedestal can effectively buffer the rotor vibrations, which makes it possible for the rotor to keep rotating with the support of the CB system for a long time.


1997 ◽  
Vol 119 (2) ◽  
pp. 430-435 ◽  
Author(s):  
J. L. Lawen ◽  
G. T. Flowers

This study examines the response of a flexible rotor supported by load sharing between linear bearings and an auxiliary clearance bearing. The objective of the work is to develop a better understanding of the dynamic behavior of a magnetic bearing supported rotor system interacting with auxiliary bearings during a critical operating condition. Of particular interest is the effect of coupling between the bearing/housing and shaft vibration on the rotor-dynamic responses. A simulation model is developed and a number of studies are performed for various parametric configurations. An experimental investigation is also conducted to compare and verify the rotor-dynamic behavior predicted by the simulation studies. A strategy for reducing sychronous shaft vibration through appropriate design of coupled shaft/bearing/housing vibration modes is identified. The results are presented and discussed.


2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.


2021 ◽  
Vol 69 (3) ◽  
Author(s):  
S. J. Eder ◽  
P. G. Grützmacher ◽  
M. Rodríguez Ripoll ◽  
J. F. Belak

Abstract Depending on the mechanical and thermal energy introduced to a dry sliding interface, the near-surface regions of the mated bodies may undergo plastic deformation. In this work, we use large-scale molecular dynamics simulations to generate “differential computational orientation tomographs” (dCOT) and thus highlight changes to the microstructure near tribological FCC alloy surfaces, allowing us to detect subtle differences in lattice orientation and small distances in grain boundary migration. The analysis approach compares computationally generated orientation tomographs with their undeformed counterparts via a simple image analysis filter. We use our visualization method to discuss the acting microstructural mechanisms in a load- and time-resolved fashion, focusing on sliding conditions that lead to twinning, partial lattice rotation, and grain boundary-dominated processes. Extracting and laterally averaging the color saturation value of the generated tomographs allows us to produce quantitative time- and depth-resolved maps that give a good overview of the progress and severity of near-surface deformation. Corresponding maps of the lateral standard deviation in the color saturation show evidence of homogenization processes occurring in the tribologically loaded microstructure, frequently leading to the formation of a well-defined separation between deformed and undeformed regions. When integrated into a computational materials engineering framework, our approach could help optimize material design for tribological and other deformation problems. Graphic Abstract .


2021 ◽  
Vol 13 (5) ◽  
pp. 874
Author(s):  
Yu Chen ◽  
Mohamed Ahmed ◽  
Natthachet Tangdamrongsub ◽  
Dorina Murgulet

The Nile River stretches from south to north throughout the Nile River Basin (NRB) in Northeast Africa. Ethiopia, where the Blue Nile originates, has begun the construction of the Grand Ethiopian Renaissance Dam (GERD), which will be used to generate electricity. However, the impact of the GERD on land deformation caused by significant water relocation has not been rigorously considered in the scientific research. In this study, we develop a novel approach for predicting large-scale land deformation induced by the construction of the GERD reservoir. We also investigate the limitations of using the Gravity Recovery and Climate Experiment Follow On (GRACE-FO) mission to detect GERD-induced land deformation. We simulated three land deformation scenarios related to filling the expected reservoir volume, 70 km3, using 5-, 10-, and 15-year filling scenarios. The results indicated: (i) trends in downward vertical displacement estimated at −17.79 ± 0.02, −8.90 ± 0.09, and −5.94 ± 0.05 mm/year, for the 5-, 10-, and 15-year filling scenarios, respectively; (ii) the western (eastern) parts of the GERD reservoir are estimated to move toward the reservoir’s center by +0.98 ± 0.01 (−0.98 ± 0.01), +0.48 ± 0.00 (−0.48 ± 0.00), and +0.33 ± 0.00 (−0.33 ± 0.00) mm/year, under the 5-, 10- and 15-year filling strategies, respectively; (iii) the northern part of the GERD reservoir is moving southward by +1.28 ± 0.02, +0.64 ± 0.01, and +0.43 ± 0.00 mm/year, while the southern part is moving northward by −3.75 ± 0.04, −1.87 ± 0.02, and −1.25 ± 0.01 mm/year, during the three examined scenarios, respectively; and (iv) the GRACE-FO mission can only detect 15% of the large-scale land deformation produced by the GERD reservoir. Methods and results demonstrated in this study provide insights into possible impacts of reservoir impoundment on land surface deformation, which can be adopted into the GERD project or similar future dam construction plans.


Urban Science ◽  
2021 ◽  
Vol 5 (1) ◽  
pp. 27
Author(s):  
Lahouari Bounoua ◽  
Kurtis Thome ◽  
Joseph Nigro

Urbanization is a complex land transformation not explicitly resolved within large-scale climate models. Long-term timeseries of high-resolution satellite data are essential to characterize urbanization within land surface models and to assess its contribution to surface temperature changes. The potential for additional surface warming from urbanization-induced land use change is investigated and decoupled from that due to change in climate over the continental US using a decadal timescale. We show that, aggregated over the US, the summer mean urban-induced surface temperature increased by 0.15 °C, with a warming of 0.24 °C in cities built in vegetated areas and a cooling of 0.25 °C in cities built in non-vegetated arid areas. This temperature change is comparable in magnitude to the 0.13 °C/decade global warming trend observed over the last 50 years caused by increased CO2. We also show that the effect of urban-induced change on surface temperature is felt above and beyond that of the CO2 effect. Our results suggest that climate mitigation policies must consider urbanization feedback to put a limit on the worldwide mean temperature increase.


2017 ◽  
Vol 2017 ◽  
pp. 1-9 ◽  
Author(s):  
Yiwei Lu ◽  
Hanlong Liu ◽  
Changjie Zheng ◽  
Xuanming Ding

X-section cast-in-place concrete pile is a new type of foundation reinforcement technique featured by the X-shaped cross-section. Compared with a traditional circular pile, an X-section pile with the same cross-sectional area has larger side resistance due to its larger cross-sectional perimeter. The behavior of static loaded X-section pile has been extensively reported, while little attention has been paid to the dynamic characteristics of X-section pile. This paper introduced a large-scale model test for an X-section pile and a circular pile with the same cross-sectional area subjected to cyclic axial load in sand. The experimental results demonstrated that cyclic axial load contributed to the degradation of shaft friction and pile head stiffness. The dynamic responses of X-section pile were determined by loading frequency and loading amplitude. Furthermore, comparative analysis between the X-section pile and the circular pile revealed that the X-section pile can improve the shaft friction and reduce the cumulative settlement under cyclic loading. Static load test was carried out prior to the vibration tests to investigate the ultimate bearing capacity of test piles. This study was expected to provide a reasonable reference for further studies on the dynamic responses of X-section piles in practical engineering.


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