Using Tolerance-Maps to Generate Frequency Distributions of Clearance for Tab-Slot Assemblies

2007 ◽  
Author(s):  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Mathematical Model ◽  
Frequency Distribution ◽  
Probabilistic Representation ◽  
Worst Case ◽  
Frequency Distributions ◽  
New Model ◽  
Material Condition ◽  
Geometric Tolerances ◽  
Medial Plane ◽  
Case Basis

A new mathematical model for representing the geometric variations of tabs/slots is extended to include probabilistic representations of 1-D clearance which can be determined from multi-dimensional variations of the medial plane for a slot or a tab, and from variations of both medial planes in a tab-slot assembly. The model is compatible with the ASME/ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map (T-Map), a hypothetical volume of points that models the range of 3-D variations in location and orientation for a segment of a plane (the medial plane), which can arise from tolerances on size, position, orientation, and form. Here it is extended to model the increases in yield that occur when the optional maximum material condition (MMC) is specified and when tolerances are assigned statistically rather than on a worst-case basis. The frequency distribution of 1-D clearance is decomposed into manufacturing bias, i.e. toward certain regions of a Tolerance-Map, and into a geometric bias that can be computed from the geometry of multidimensional T-Maps. Although the probabilistic representation in this paper is built from geometric bias, and it is presumed that manufacturing bias is uniform, the method is robust enough to include manufacturing bias in the future. Geometric bias alone shows a greater likelihood of small clearances than large clearances between an assembled tab and slot. A comparison is made between the effects of choosing the optional MMC and not choosing it with the tolerance that determines the allowable variations in position of a slot.

Using Tolerance-Maps to Generate Frequency Distributions of Clearance and Allocate Tolerances for Pin-Hole Assemblies

2007 ◽  
Vol 7 (4) ◽  
pp. 347-359 ◽  
Author(s):  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Mathematical Model ◽  
Statistical Method ◽  
Frequency Distribution ◽  
Probabilistic Representation ◽  
Worst Case ◽  
Frequency Distributions ◽  
One Dimensional ◽  
Material Condition ◽  
Geometric Tolerances ◽  
Case Basis

A new mathematical model for representing the geometric variations of lines is extended to include probabilistic representations of one-dimensional (1D) clearance, which arise from positional variations of the axis of a hole, the size of the hole, and a pin-hole assembly. The model is compatible with the ASME/ ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map (T-Map) (Patent No. 69638242), a hypothetical volume of points that models the 3D variations in location and orientation for a segment of a line (the axis), which can arise from tolerances on size, position, orientation, and form. Here, it is extended to model the increases in yield that occur when maximum material condition (MMC) is specified and when tolerances are assigned statistically rather than on a worst-case basis; the statistical method includes the specification of both size and position tolerances on a feature. The frequency distribution of 1D clearance is decomposed into manufacturing bias, i.e., toward certain regions of a Tolerance-Map, and into a geometric bias that can be computed from the geometry of multidimensional T-Maps. Although the probabilistic representation in this paper is built from geometric bias, and it is presumed that manufacturing bias is uniform, the method is robust enough to include manufacturing bias in the future. Geometric bias alone shows a greater likelihood of small clearances than large clearances between an assembled pin and hole. A comparison is made between the effects of choosing the optional material condition MMC and not choosing it with the tolerances that determine the allowable variations in position.

Using Tolerance-Maps to Generate Frequency Distributions of Clearance for Pin-Hole Assemblies

2006 ◽  
Author(s):  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Mathematical Model ◽  
Frequency Distribution ◽  
Probabilistic Representation ◽  
Frequency Distributions ◽  
New Model ◽  
Iso Standards ◽  
Material Condition ◽  
Geometric Tolerances ◽  
The Future

A new mathematical model for representing the geometric variations of lines is extended to include probabilistic representations of 1-D clearance which arise from multidimensional variations of an axis, a hole and a pin-hole assembly. The model is compatible with the ASME/ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map (T-Map), a hypothetical volume of points that models the 3-D variations in location and orientation for a segment of a line (the axis), which can arise from tolerances on size, position, orientation, and form. Here it is extended to model the increase in yield that occurs when maximum material condition (MMC) is specified. The frequency distribution of 1-D clearance is decomposed into manufacturing bias, i.e. toward certain regions of a Tolerance-Map, and into a geometric bias that can be computed from the geometry of multidimensional T-Maps. Although the probabilistic representation in this paper is focused on geometric bias and manufacturing bias is presumed to be uniform, the method is robust enough to include manufacturing bias in the future. Geometric bias alone shows a greater likelihood of small clearances than large clearances between an assembled pin and hole.

Statistical Tolerance Allocation for Tab-Slot Assemblies Utilizing Tolerance-Maps

2010 ◽  
Vol 10 (1) ◽  
Author(s):  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Tolerance Allocation ◽  
Probabilistic Representation ◽  
Worst Case ◽  
Material Condition ◽  
Geometric Tolerances ◽  
Constant Size ◽  
Medial Plane ◽  
Statistical Tolerance ◽  
Tolerance Assignment ◽  
Case Basis

A new mathematical model for representing the geometric variations of tabs/slots is extended to include probabilistic representations of 1D clearance. The 1D clearance can be determined from multidimensional variations of the medial-plane for a slot or a tab, and from variations of both medial-planes in a tab-slot assembly. The model is compatible with the ASME/ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map (Patent No. 6963824) (T-Map), a hypothetical volume of points that models the range of 3D variations in location and orientation for a segment of a plane (the medial-plane), which can arise from tolerances on size, position, orientation, and form. Here it is extended to model the increases in yield that occur when the optional maximum material condition (MMC) is specified and when tolerances are assigned statistically rather than on a worst-case basis. The frequency distribution of 1D clearance is decomposed into manufacturing bias, i.e., toward certain regions of a Tolerance-Map, and into a geometric bias that can be computed from the geometry of multidimensional T-Maps. Although the probabilistic representation in this paper is built from geometric bias, and it is presumed that manufacturing bias is uniform, the method is robust enough to include manufacturing bias in the future. Geometric bias alone shows a greater likelihood of small clearances than large clearances between an assembled tab and slot. A comparison is made between the effects of specifying the optional MMC and not specifying it with the tolerance that determines the allowable variations in position of a tab, a slot, or of both in a tab-slot assembly. Statistical tolerance assignment for the tab-slot assembly is computed based on initial worst-case tolerances and for (a) constant size of tab and slot at maximum material condition, and (b) constant virtual-condition size.

Effects of Size, Orientation, and Form Tolerances on the Frequency Distributions of Clearance Between Two Planar Faces

2011 ◽  
Vol 11 (1) ◽  
Author(s):  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Mathematical Model ◽  
Uniform Distribution ◽  
Frequency Distribution ◽  
Gaussian Distribution ◽  
Planar Surface ◽  
Tolerance Zone ◽  
Frequency Distributions ◽  
Geometric Tolerances ◽  
Paper Form ◽  
Truncated Gaussian

A new mathematical model for representing the geometric variations of a planar surface is extended to include probabilistic representations for a 1D dimension of interest, which can be determined from multidimensional variations of the planar surface on a part. The model is compatible with the ASME/ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map® (T-Map®) (Patent No. 6963824), a hypothetical volume of points that models the 3D variations in location and orientation of a feature, which can arise from tolerances on size, position, orientation, and form. The 3D variations of a planar surface are decomposed into manufacturing bias, i.e., toward certain regions of a Tolerance-Map, and into geometric bias that can be computed from the geometry of T-Maps. The geometric bias arises from the shape of the feature, the tolerance-zone, and the control used on the mating envelope. Influence of manufacturing bias on the frequency distribution of 1D dimension of interest is demonstrated with two examples: the multidimensional truncated Gaussian distribution and the uniform distribution. In this paper, form and orientation variations are incorporated as subsets in order to model the coupling between size and form variations, as permitted by the ASME Standard when the amounts of these variations differ. Two distributions for flatness, i.e., the uniform distribution and the Gaussian distribution that has been truncated symmetrically to six standard deviations, are used as examples to illustrate the influence of form on the dimension of interest. The influence of orientation (parallelism and perpendicularity) refinement on the frequency distribution for the dimension of interest is demonstrated. Although rectangular faces are utilized in this paper to illustrate the method, the same techniques may be applied to any convex plane-segment that serves as a target face.

Tolerance Analysis and Allocation for Design of a Self-Aligning Coupling Assembly Using Tolerance-Maps

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Gagandeep Singh ◽  
Gaurav Ameta ◽  
Joseph K. Davidson ◽  
Jami J. Shah
Keyword(s):  
Mathematical Model ◽  
Statistical Study ◽  
Tolerance Analysis ◽  
Worst Case ◽  
Iso Standards ◽  
Statistical Measures ◽  
Geometric Tolerances ◽  
Different Types ◽  
The Future ◽  
Tolerance Assignment

A self-aligning coupling is used as a vehicle to show that the Tolerance-Map (T-Map) mathematical model for geometric tolerances can distinguish between related and unrelated actual mating envelopes as described in the ASME/ISO standards. The coupling example illustrates how T-Maps (Patent No. 6963824) may be used for tolerance assignment during design of assemblies that contain non-congruent features in contact. Both worst-case and statistical measures are obtained for the variation in alignment of the axes of the two engaged parts of the coupling in terms of the tolerances. The statistical study is limited to contributions from the geometry of toleranced features and their tolerance-zones. Although contributions from characteristics of manufacturing machinery are presumed to be uniform, the method described in the paper is robust enough to include different types of manufacturing bias in the future. An important result is that any misalignment in the coupling depends only on tolerances, not on any dimension of the coupling.

A New Mathematical Model for Geometric Tolerances as Applied to Round Faces

2002 ◽  
Vol 124 (4) ◽  
pp. 609-622 ◽  
Author(s):  
J. K. Davidson ◽  
A. Mujezinovic´ ◽  
J. J. Shah
Keyword(s):  
Mathematical Model ◽  
Convex Set ◽  
New Model ◽  
Planar Surfaces ◽  
Geometric Tolerances ◽  
Trade Offs ◽  
Level Model ◽  
Probability Methods

A new mathematical model is presented for representing the tolerances of planar surfaces. The model is compatible with the ASME Standard for geometric tolerances. Central to the new model is a Tolerance-Map®,1 a hypothetical volume of points which corresponds to all possible locations and variations of a segment of a plane which can arise from tolerances on size, form, and orientation. Every Tolerance-Map is a convex set. This model is one part of a bi-level model that we are developing for geometric tolerances. The new model makes stackup relations apparent in an assembly, and these can be used to allocate size and orientational tolerances; the same relations also can be used to identify sensitivities for these tolerances. Stackup relations are developed for parts where the centers of faces are offset laterally. All stackup relations can be met for 100% interchangeability or for a specified probability. Methods are introduced whereby designers can identify trade-offs and optimize the allocation of tolerances. Examples are presented that illustrate important features of the new model.

Geometric tolerances: A new application for line geometry and screws

2002 ◽  
Vol 216 (1) ◽  
pp. 95-103 ◽  
Author(s):  
J K Davidson ◽  
J J Shah
Keyword(s):  
Mathematical Model ◽  
Cylindrical Surface ◽  
Line Geometry ◽  
Tolerance Zone ◽  
New Model ◽  
Plücker Coordinates ◽  
Geometric Tolerances ◽  
Size Tolerance

A new mathematical model is introduced for the tolerances of cylindrical surfaces. The model is compatible with the ISO/ANSI/ASME standard for geometric tolerances. Central to the new model is a Tolerance-Map®†, a hypothetical volume of points that corresponds to all possible locations and variations of a segment of a line (the axis) that can arise from tolerances on size, location and orientation of the cylindrical surface. Each axis in a tolerance zone will be represented with the six Plücker coordinates. Cylindrical surfaces in a tolerance zone for the same hole can then be treated by attaching a size tolerance to each of the lines, thereby forming a screw. Relationships for the content of line solids for a tolerance zone are developed to correspond to the variations of locations. These are then used to obtain a measure for the increment in cost when a more refined tolerance is specified. This model is one part of a bilevel model that is under development for geometric tolerances.

A New Mathematical Model for Geometric Tolerances as Applied to Axes

2003 ◽  
Author(s):  
S. Bhide ◽  
J. K. Davidson ◽  
J. J. Shah
Keyword(s):  
Mathematical Model ◽  
Metric Space ◽  
Convex Set ◽  
New Model ◽  
Iso Standards ◽  
Geometric Tolerances

A new mathematical model for representing the geometric variations of lines is extended to include form and accumulation (stackup) of tolerances in an assembly. The model is compatible with the ASME/ANSI/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map©, a hypothetical volume of points which corresponds to all possible locations and variations of a segment of a line (the axis) which can arise from tolerances on size, position, orientation, and form. Every Tolerance-Map is a convex set in a metric space. The new model makes stackup relations apparent in an assembly, and these can be used to allocate size and orientational tolerances; the same relations also can be used to identify sensitivities for these tolerances. All stackup relations can be met for 100% interchangeability or for a specified probability. Much of the detail in this paper would probably reside internally to software for designers, yet would not be included in the interface; its workings should be invisible to the user.

Derived flood frequency distribution and sensitivity analysis to variations in model parameters

2012 ◽  
Vol 43 (3) ◽  
pp. 249-261 ◽  
Author(s):  
Alejandra I. Vornetti ◽  
Rafael S. Seoane
Keyword(s):  
Frequency Distribution ◽  
Method Of Moments ◽  
Flood Frequency ◽  
Model Parameters ◽  
Unit Hydrograph ◽  
Frequency Distributions ◽  
New Model ◽  
Instantaneous Unit Hydrograph ◽  
Infiltration Parameters ◽  
Frequency Curves

In this paper we propose a new derived flood frequency distribution approach using the Nash instantaneous unit hydrograph (IUH) as the catchment's response model and analyze the sensitivity of flood frequency distributions to variations in the model parameters. We analyzed the effect of applying the Nash IUH to estimate peak flows in two basins in the province of Buenos Aires (Argentina). For the new flood frequency distribution, the Nash IUH parameters were estimated using the method of moments and a technique that relates the IUH parameters to the basin geomorphologic and hydraulic features. After applying the proposed derived flood frequency distributions to the basins, it is concluded that the new model (which includes the Nash IUH) yields similar results to those attained with a model developed by Raines and Valdés; the new model parameters can be estimated using a technique for ungauged basins. Also observed is a change in the shape of the flood frequency curves according to the IUH parameter estimation technique and to the set of infiltration parameters used.

A New Mathematical Model for Geometric Tolerances As Applied to Rectangular Faces

2001 ◽  
Author(s):  
A. Mujezinović ◽  
J. K. Davidson ◽  
J. J. Shah
Keyword(s):  
Mathematical Model ◽  
Reference Frames ◽  
Convex Set ◽  
New Model ◽  
Iso Standards ◽  
Geometric Tolerances ◽  
Trade Offs ◽  
Level Model ◽  
Probability Methods

Abstract A new mathematical model for representing geometric tolerances is applied to rectangular faces, is extended to show its sensitivity to the precedence (ordering) of datum reference frames, and is adapted to include material modifiers. The model is compatible with the ASME/ISO Standards for geometric tolerances. Central to the new model is a Tolerance-Map©1, a hypothetical volume of points that corresponds to all possible locations and variations of a segment of a plane which can arise from tolerances on size, position, form, and orientation. Every Tolerance-Map is a convex set. This model is one part of a bi-level model that we are developing for geometric tolerances. The new model makes stackup relations apparent in an assembly, and these can be used to allocate size and orientational tolerances; the same relations also can be used to identify sensitivities for these tolerances. All stackup relations can be met for 100% interchangeability or for a specified probability. Methods are introduced whereby designers can identify trade-offs and optimize the allocation of tolerances. Examples are presented that illustrate important features of the new model.

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