The Mechanism and Solution of Harmonic Gear Whine Noise in Automotive Transmission Systems

2007 ◽  
Author(s):  
Jaegon Yoo ◽  
Koo-Tae Kang ◽  
Jin-Wook Huh ◽  
Chimahn Choi
Keyword(s):  
Surface Structure ◽  
Design Parameters ◽  
Test Results ◽  
Gear Noise ◽  
Transfer Path ◽  
Gear Design ◽  
Automotive Transmission ◽  
Wave Patterns ◽  
Tooth Modification ◽  
Harmonic Noise

Since gear noise in automotive is one of the most unpleasant noises for passengers, various solutions, such as gear design optimization, tooth modification and transfer path reformations in the vehicle have been developed. But, these attempts are mainly focused on the fundamental mesh excitation of the gear set without any consideration of their harmonic noise (1st, 2nd or higher). Harmonic gear whine noise is easily audible in the vehicle because of their high frequency characteristics in spite of low sound pressure level. This annoying pure-tone noise is usually issued in the transmission system composed of the gears produced by grinding process. This paper will present the main sources of this harmonic gear whine noise with the test results of gears with identical design parameters but having different surface structure (roughness parameters, wave patterns). Additionally, manufacturing guidelines of gear surface structure will be proposed at the end of this paper.

Effect of design parameters on stresses occurring at the tooth root in a spur gear pressed on a shaft

2021 ◽  
pp. 095440892199529
Author(s):  
Fatih Güven
Keyword(s):  
Internal Pressure ◽  
Tangential Stress ◽  
Spur Gear ◽  
Design Parameters ◽  
Interference Fit ◽  
Gear Design ◽  
Compact Design ◽  
Fit Tolerance ◽  
Moderate Stress ◽  
Good Agreement

Gears are commonly used in transmission systems to adjust velocity and torque. An integral gear or an interference fit could be used in a gearbox. Integral gears are mostly preferred as driving gear for a compact design to reduce the weight of the system. Interference fit makes the replacement of damaged gear possible and re-use of the shaft compared to the integral shaft. However, internal pressure occurs between mating surfaces of the components mated. This internal pressure affects the stress distribution at the root and bottom land of the gear. In this case, gear parameters should be re-considered to assure gear life while reducing the size of the gear. In this study, interference fitted gear-shaft assembly was examined numerically. The effects of rim thickness, profile shifting, module and fit tolerance on bending stress occurring at the root of the gear were investigated to optimize gear design parameters. Finite element models were in good agreement with analytical solutions. Results showed that the rim thickness of the gear is the main parameter in terms of tangential stress occurring at the bottom land of the gear. Positive profile shifting reduces the tangential stress while the pitch diameter of the gear remains constant. Also, lower tolerance class could be selected to moderate stress for small rim thickness.

Face Gear Width Prediction Using the DOE Method

2008 ◽  
Vol 130 (10) ◽  
Author(s):  
Michèle Guingand ◽  
Didier Remond ◽  
Jean-Pierre de Vaujany
Keyword(s):  
Regression Model ◽  
Simple Formula ◽  
Design Parameters ◽  
Face Gear ◽  
Main Design ◽  
Gear Design ◽  
Simple Regression Model ◽  
Numerical Tool ◽  
Influential Parameters ◽  
Simple Regression

This paper deals with face gear design. The goal is to propose a simple formula for predicting the width of the wheel as a function of the main design parameters. A specific software was used to achieve this goal. This numerical tool is able to simulate the geometry and the quasistatic loaded behavior of a face gear. The statistical method used for analyzing the influence of data is described: The design of experiments leads to a simple regression model taking into account the influential parameters and their couplings. In the last part of this paper, the results of the formulas are compared to those of the software and an optimal design is proposed based on the regression model.

Estimation of Seismic Energy Dissipation for Steel Slit Shear Walls Considering Out-of-Plane Buckling

2021 ◽  
Author(s):  
Yiming Ma ◽  
Liusheng He ◽  
Ming Li
Keyword(s):  
Energy Dissipation ◽  
Shear Walls ◽  
Seismic Energy ◽  
Thickness Ratio ◽  
Design Parameters ◽  
Test Results ◽  
Loading Test ◽  
Aspect Ratios ◽  
Out Of Plane ◽  
Energy Dissipation Capacity

Steel slit shear walls (SSSWs), made by cutting slits in steel plates, are increasingly adopted in seismic design of buildings for energy dissipation. This paper estimates the seismic energy dissipation capacity of SSSWs considering out-of-plane buckling. In the experimental study, three SSSW specimens were designed with different width-thickness ratios and aspect ratios and tested under quasi-static cyclic loading. Test results showed that the width-thickness ratio of the links dominated the occurrence of out-of-plane buckling, which produced pinching in the hysteresis and thus reduced the energy dissipation capacity. Out-of-plane buckling occurred earlier for the links with a larger width-thickness ratio, and vice versa. Refined finite element model was built for the SSSW specimens, and validated by the test results. The concept of average pinching parameter was proposed to quantify the degree of pinching in the hysteresis. Through the parametric analysis, an equation was derived to estimate the average pinching parameter of the SSSWs with different design parameters. A new method for estimating the energy dissipation of the SSSWs considering out-of-plane buckling was proposed, by which the predicted energy dissipation agreed well with the test results.

A New Kind of Optimization Method for Gear Design

2012 ◽  
Vol 190-191 ◽  
pp. 7-10 ◽  
Author(s):  
Yu Guo Wu
Keyword(s):  
Simulated Annealing Algorithm ◽  
Pso Algorithm ◽  
Optimization Method ◽  
Bp Algorithm ◽  
Mean Square ◽  
Test Results ◽  
Swarm Optimization ◽  
Design Efficiency ◽  
Gear Design ◽  
Annealing Algorithm

In order to raise the design efficiency and get the most excellent design effect, this paper combined Particle Swarm Optimization (PSO) algorithm and put forward a new kind of neural network, based on PSO algorithm and NARMA model. It gives the basic theory, steps and algorithm; The test results show that rapid global convergence and reached the lesser mean square error MSE) when compared with Genetic Algorithm, Simulated Annealing Algorithm, the BP algorithm with momentum term.

scholarly journals Predicting the Onset of Cavitation in Automotive Torque Converters—Part II: A Generalized Model

2008 ◽  
Vol 2008 ◽  
pp. 1-8 ◽  
Author(s):  
D. L. Robinette ◽  
J. M. Schweitzer ◽  
D. G. Maddock ◽  
C. L. Anderson ◽  
J. R. Blough ◽  
...  
Keyword(s):  
Dimensional Analysis ◽  
Torque Converter ◽  
Fundamental Principle ◽  
Empirical Models ◽  
Operating Conditions ◽  
Design Parameters ◽  
Test Results ◽  
Linear Regression Technique ◽  
Torque Converters ◽  
Onset Of Cavitation

The objective of this investigation was to develop a dimensionless model for predicting the onset of cavitation in torque converters applicable to general converter designs. Dimensional analysis was applied to test results from a matrix of torque converters that ranged from populations comprised of strict geometric similitude to those with more relaxed similarities onto inclusion of all the torque converters tested. Stator torque thresholds at the onset of cavitation for the stall operating condition were experimentally determined with a dynamometer test cell using nearfield acoustical measurements. Cavitation torques, design parameters, and operating conditions were resolved into a set of dimensionless quantities for use in the development of dimensionless empirical models. A systematic relaxation of the fundamental principle of dimensional analysis, geometric similitude, was undertaken to present empirical models applicable to torque converter designs of increasingly diverse design parameters. A stepwise linear regression technique coupled with response surface methodology was utilized to produce an empirical model capable of predicting stator torque at the onset of cavitation with less than 7% error for general automotive torque converter designs.

CVT Gear Noise in the Hybrid Car Drive Train

2001 ◽  
Author(s):  
Stefan K. Maier ◽  
Friedrich Pfeiffer
Keyword(s):  
Drive Train ◽  
Design Parameters ◽  
Noise Emission ◽  
Gear Noise ◽  
Hybrid Car ◽  
University Of Munich ◽  
Bearing Force ◽  
Frictional Forces ◽  
Excitation Mechanisms ◽  
Set Up

Abstract The hybrid passenger car of the Technical University of Munich contains a complex i2-CVT-gearbox with one PIV-chain CVT-stage, six spur gears and internal clutches. This paper presents a method to access its noise emission and to identify important sources based on design parameters. A multibody system model of the gearbox and the entire drive train as set up on the testbed is built. Excitation mechanisms like impact and frictional forces between rocker pins of the chain and the discs of the CVT as well as toothing forces are modelled in detail by complex nonlinear stiffness functions. A method to calculate the A-rated equivalent continuous force level of the bearing forces, which is proportional to the sound is presented here. As it is based on a Fourier transform of the bearing force trajectories, the influence of excitation mechanisms on structural borne sound can be shown and confirmed by measurement.

An Intelligent System for Spur Gear Design and Analysis

2001 ◽  
Author(s):  
El-Sayed Aziz ◽  
C. Chassapis
Keyword(s):  
Finite Element ◽  
Closed Form ◽  
Intelligent System ◽  
Tooth Profile ◽  
Hertzian Contact ◽  
Design Parameters ◽  
Analysis Model ◽  
Closed Form Solutions ◽  
Gear Teeth ◽  
Gear Design

Abstract A methodology for the analysis of load distribution and contact stress on gear teeth, which utilizes a combination of closed form solutions and two-dimensional finite element methods, within a constraint-based knowledge-based environment, is presented. Once the design parameters are specified, the complete process of generating the analysis model, starting from the determination of the coordinates of the tooth profile, the creation of a sector of the mating gear teeth, automatic mesh generation, boundary conditions and loading, is totally automated and transparent to the designer. The effects of non-standard geometry, load sharing on the contact zone, friction and root stresses are easily included in the model. The Finite Element Method (FEM) based results compare favorably with those obtained from closed form solutions (AGMA equations and classical Hertzian contact solution). The advantage of the approach rests in the ability to modify any of the gear design parameters such as diametral pitch, tooth profile modification etc., in an automated manner along with obtaining a better estimation of the risks of failure of the gear design on hand. The procedure may be easily extended to other types of gearing systems.

Development of High-Loaded, Low-Speed Spiroid Gearboxes

2000 ◽  
Author(s):  
V. I. Goldfarb ◽  
V. M. Spiridonov ◽  
N. S. Golubkov
Keyword(s):  
High Reliability ◽  
Operating Conditions ◽  
Design Parameters ◽  
Angular Range ◽  
Operating Modes ◽  
Gear Design ◽  
Gear Mesh ◽  
Numerical Studies ◽  
High Durability ◽  
Spiroid Gear

Abstract Actuator rotation sometimes is required to transmit considerable torques at low speeds in a limited angular range. Such operating conditions are typical, for example, for the rotational drives of gas pipeline stop valves. These conditions are made worse by increased torques requried at the initial instant of motion when the torque is 1.3 to 1.5 times greater than the nominal torque, and by the range of operating temperatures of −60°C to +50°C. A number of gearboxes with a spiroid gear mesh were developed to satisfy these conditions for different torques (i.e. for different standard stop valves), with the steel spiroid pair case-hardened to 60–62 hardness Rc. A set of numerical studies had been conducted in order to choose gear design parameters and other elements of the gearbox. Experimental research performed using special testing rigs for definite operating modes showed high reliability and wear resistance of the drives developed and their high durability compared to known ones which is of great importance for given application domain.

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