Design of a New Compliant Mechanical Amplifier

Author(s):  
P. R. Ouyang ◽  
W. J. Zhang ◽  
M. M. Gupta

In this paper, a new topology that is a symmetric five bar profile for displacement amplification is proposed, and a compliant mechanical amplifier (CMA) based on the new topology is designed to amplify the stroke of a piezoelectric actuator. The new CMA can convert the motion generated by a PZT actuator with a large amplification ratio (24.4) in a very compact size, and it has a high natural frequency (573 Hz) and no lateral displacement. First, three existing topologies of CMA are analyzed and evaluated, which results in the new topology of CMA. After that, the new CMA is designed with different flexure hinges. The finite element analysis for the CMA shows that the double-beam symmetric five bar structure using the corner-filleted hinges can provide the best performance in terms of the displacement amplification and natural frequencies. The designed CMA is clearly better than the CMA based on the topology of a double symmetric four bar profile. Finally, the design is fine-tuned by examining critical parameters for the proposed CMA in light of a large displacement amplification ratio.

2018 ◽  
Vol 213 ◽  
pp. 01005
Author(s):  
Lei-Jie Lai ◽  
Xiao-Qia Yin

This paper analyses a class of bridge-type distributed-compliance mechanism, which has better performances than traditional bridge-type mechanisms using notch flexure hinges. An analytical model for the displacement amplification ratio and input stiffness calculations of the bridge-type mechanism is established based on the stiffness matrix method. The finite element analysis results are then given to validate the correctness of the analytical model. The differences of the analytical results with respect to the finite element analysis results are less than 8%, which demonstrate the high accuracy of the analytical model. The influences of the geometric parameters on the amplification ratio and input stiffness of the mechanism are also investigated using the analytical model to provide theoretical guidelines for the practical design.


2019 ◽  
Vol 894 ◽  
pp. 60-71
Author(s):  
Minh Phung Dang ◽  
Thanh Phong Dao ◽  
Hieu Giang Le ◽  
Ngoc Thoai Tran

A Compliant XY micropositioning stage is purported for situating a material sample in nanoindentation tester process. This paper aims to develop, analyze and optimize a XY compliant micropositioning stage. The working stroke of proposed XY stage is amplified by combining the four-lever and a bridge amplification mechanism. To enhance the performances of the stage, the main geometric parameters are optimized by an integration method of Taguchi method, response surface method (RSM) and genetic algorithm (GA). Firstly, static analysis and dynamic analysis are conducted by the finite element analysis in order to predict initial performances of the XY stage. Secondly, the number of experiments and the data are retrieved by combination of the finite element analysis-integrated Taguchi method. Thirdly, the effects of main design variables on the output response sensitivity are considered. Later on, mathematical model for the amplification ratio was established by the RSM. Finally, based on the mathematical equation, the GA is adopted to define the optimal design variables. The results of numerical validations are in a good agreement with the predicted results. The results depicted that the proposed hybrid approach ensures a high reliability for engineering optimization problems.


2012 ◽  
Vol 490-495 ◽  
pp. 1104-1108 ◽  
Author(s):  
Ming Cai Shan ◽  
Wei Ming Wang ◽  
Shu Yuan Ma ◽  
Shuang Liu

To increase the stroke of precision positioning system, a novel series compliant mechanism is presented which is based on elliptical flexure hinges. Pseudo-rigid-body model and energy method are applied to establish the theoretical model of stiffness and maximum stress, which are critical parameters for the large stroke compliant mechanism. The relationships are analyzed between geometric parameters of the series complaint mechanism, stiffness and maximum stress. According that, the series compliant mechanism is designed with the stroke more than 5mm and stiffness less than 3.2N/mm. The difference is less than 5% between the results of finite element analysis and theoretical model computation, which proves the correctness of the application design.


1999 ◽  
Vol 121 (4) ◽  
pp. 984-988 ◽  
Author(s):  
Alex Y. Tsay ◽  
Jin-Hui Ouyang ◽  
C.-P. Roger Ku ◽  
I. Y. Shen ◽  
David Kuo

This paper studies natural frequencies and mode shapes of a glide head with a piezoelectric transducer (PZT) through calibrated experiments and a finite element analysis. In the experiments, the PZT transducer served as an actuator exciting the glide head from 100 kHz to 1.3 MHz, and a laser Doppler vibrometer (LDV) measured displacement of the glide head at the inner or outer rail. The natural frequencies were measured through PZT impedance and frequency response functions from PZT to LDV. In the finite element analysis, the glide head was meshed by brick elements. The finite element results show that there are two types of vibration modes: slider modes and PZT modes. Only the slider modes are important to glide head applications. Moreover, natural frequencies predicted from the finite element analysis agree well with the experimental results within 5% of error. Finally, the finite element analysis identifies four critical slider dimensions whose tolerance will significantly vary the natural frequencies: PZT bonding length, wing thickness, slider thickness, and air bearing recess depth.


2012 ◽  
Vol 503 ◽  
pp. 118-121
Author(s):  
Zhen Lu Wang ◽  
Xue Jin Shen ◽  
Ling Zhou ◽  
Xiao Yang Chen

This paper is focused on the finite element analysis (FEA) and theoretical calculation of vibration characterization of V-shaped electrothermal microactuator. A vibration mechanical model about V-shaped electrothermal microactuator is presented. By having a comparison between FEA and theoretical calculation about natural frequencies of V-shaped electrothermal microactuator, the maximum error is within 0.19 %. This paper also analyzes the influences of microactuator geometric parameters on natural frequency. The length and thickness have larger effect on the natural frequency of the actuator, while the angle and width have less effect on the natural frequency.


2006 ◽  
Vol 326-328 ◽  
pp. 851-854 ◽  
Author(s):  
Yoon Hyuk Kim ◽  
Chang Hwan Byun ◽  
Taek Yul Oh

In this study, the change of the natural frequencies in mouse femurs with osteoporosis was investigated based on a vibration test and a finite element. Three groups of the femurs include the osteoporotic group, the treated group and the normal group. In the vibration test, the natural frequencies were measured by the mobility test. For the finite element analysis, the micro finite element model of the femur was reconstructed using the Micro-CT images and the Voxel mesh generation algorithm. From the results, the averaged natural frequencies in the osteoporotic group were the highest, followed by those in the treated group. The finite element models were validated within 15% errors by comparing the natural frequencies in the finite element analysis with those in the vibration test. The developed Micro-CT system, the Voxel mesh generation algorithm, the presented finite element analysis, and vibration test could be useful for the investigation of the structural change of the bone tissue, and the diagnosis and the treatment in the osteoporosis.


2018 ◽  
Vol 765 ◽  
pp. 209-215
Author(s):  
Pei Xu ◽  
Yong Kang Zhang ◽  
Gui Fang Sun ◽  
Zhong Hua Ni ◽  
Bo Yong Su ◽  
...  

In order to study the effect of laser spot superposition on aluminum alloy sheet forming by laser peening, the finite element analysis method was introduced to simulating the forming of 7075 aluminum alloy with different spot superposition case. The results showed that the forming effect and stress distribution of the metal sheet was effected by the laser spot superposition modes. The forming effect of transverse spot superposition mode was better than the other three spot superposition modes.


2019 ◽  
Vol 11 (6) ◽  
pp. 168781401985396 ◽  
Author(s):  
Jiong Li ◽  
Yu Wang ◽  
Kai Zhang ◽  
Zhiqiao Wang ◽  
Jiaxing Lu

As a novel robot which mainly engages in the demolition and transformation of various concrete buildings, the demolition robot has developed rapidly in recent years. The impact force is mainly produced by the breaking hammer installed in the front end of the arm. As the most important part of a demolition robot, the boom arm is mainly composed of four parts including a supporting arm, a main arm, a fore arm, and a breaking hammer system. In this article, a mechanical model of the boom arm is established, and the finite element analysis obtaining the first four-order natural frequencies and modes is carried out in ANSYS Workbench. The results reveal that the resonation can be easily stimulated when a hydraulic breaking hammer is at the second-order frequency. The mounting block of the hydraulic breaking hammer, the hinge parts of the supporting arm, and the main arm are easily deformed or damaged in the Y direction by analyzing the deformation in three directions of the second-order mode. After the structure optimization, the vibration characteristics of the two parts are significantly enhanced, which provides a theoretical basis for optimizing the prototype and gives a reference in the experimental modes.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Karthik Yerrapragada ◽  
Armaghan Salehian

This paper presents a distributed parameter model to study the effects of the harnessing cables on the dynamics of a host structure motivated by space structures applications. The structure is modeled using both Euler–Bernoulli and Timoshenko beam theories (TBT). The presented model studies the effects of coupling between various coordinates of vibrations due to the addition of the cable. The effects of the cable's offset position, pretension, and radius are studied on the natural frequencies of the system. Strain and kinetic energy expressions using linear displacement field assumptions and Green–Lagrange strain tensor are developed. The governing coupled partial differential equations for the cable-harnessed beam that includes the effects of the cable pretension are found using Hamilton's principle. The natural frequencies from the coupled Euler, Bernoulli, Timoshenko and decoupled analytical models are found and compared to the results of the finite element analysis (FEA).


2017 ◽  
Vol 36 (6) ◽  
pp. 573-580
Author(s):  
Dongfan Li ◽  
Zhixun Wen ◽  
Shaofei Wang ◽  
Chenyu Liu ◽  
Zhufeng Yue

AbstractThe creep properties of GH3536 nickel-based superalloy plate specimens without/with multi-inclined holes were studied under applied stress 80/90/100 MPa at 850 ℃, respectively. Interesting finding is focused on the inflection point, that is, both the fraction elongation and creep strain achieve the maximum value under 90 MPa. Further study is carried out by two methods: the finite element analysis (FEA) calculation and scanning electron microscope (SEM). The FEA results show that the dangerous areas appear in the regions near the end of ellipse axis along the inclined angle orientation, which is similar to the actual fracture appearances. What is more, the tiny holes and dimples are the main characters of creep fracture for multi-inclined hole specimens, whereas the creep fracture of specimens without holes is the result of growth and coalescence of voids. In addition, based on creep performance, laser drilling is better than that of the electric spark drilling, which provides a proof that the creep performance of specimens with multi-inclined holes will be better with the improvement of the drilling process.


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