Structured Approach to Dimensioning and Tolerancing: A Comprehensive Solution Strategy
This paper is the second of two in which a methodology is presented that provides a structured way of solving Dimensioning and Tolerancing (D&T) problems on new product design. In the previous paper, a methodology was developed for representing the D&T problems of a product in a matrix form known as a Dimensional Requirements/Dimensions (DR/D) matrix. In this paper a comprehensive strategy is presented for determining the values of dimensions and tolerances by satisfying all the relationships represented in DR/D matrix. The comprehensive strategy presented here includes: strategy for separating D&T problems into groups, for determining an optimum solution order for coupled functional equations and tolerance allocation strategies for solving different types of D&T problems. A number of commonly used cost minimization strategies such as the use of standard parts, preferred sizes, preferred fits, and preferred tolerances have also been incorporated into the proposed methodology. The methodology is interactive and suitable for use in a Concurrent Engineering environment.