Design and Control of Path-Following Compliant Mechanisms

2004 ◽  
Author(s):  
Colby C. Swan ◽  
Salam F. Rahmatalla
Keyword(s):  
Topology Optimization ◽  
Finite Deformation ◽  
Control Algorithm ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Path Following ◽  
And Control ◽  
High Degree ◽  
Resistance Forces

A control algorithm to manipulate the input actuation forces on hinge-free compliant mechanism models synthesized utilizing continuum topology optimization formulations is implemented and successfully tested in this work, such that the mechanisms follow their specified trajectories and nearby trajectories with high degree of accuracy even when confronted with different resistance forces. The validity of the proposed formulations is tested and demonstrated on number of practical problems involving finite deformation.

Piezoelectric Actuator Performance Metrics and Relation to Compliant Mechanism Design

2001 ◽  
Author(s):  
Hima Maddisetty ◽  
Mary Frecker
Keyword(s):  
Topology Optimization ◽  
Performance Metrics ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Mechanical Efficiency ◽  
High Energy ◽  
High Energy Density ◽  
High Bandwidth ◽  
Compliant Mechanism Design ◽  
Actuator Performance

Abstract Piezoceramic actuators have gained widespread use due to their desirable qualities of high force, high bandwidth, and high energy density. Compliant mechanisms can be designed for maximum stroke amplification of piezoceramic actuators using topology optimization. In this paper, the mechanical efficiency and other performance metrics of such compliant mechanism/actuator systems are studied. Various definitions of efficiency and other performance metrics of actuators with amplification mechanisms from the literature are reviewed. These metrics are then applied to two compliant mechanism example problems and the effect of the stiffness of the external load is investigated.

Topology Optimization of Compliant Mechanisms Using Hybrid Discretization Model

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
Hong Zhou
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Procedure ◽  
Optimization Method ◽  
Diagonal Element ◽  
Initial Guess ◽  
Stress Constraint ◽  
Design Variables ◽  
Hybrid Discretization

The hybrid discretization model for topology optimization of compliant mechanisms is introduced in this paper. The design domain is discretized into quadrilateral design cells. Each design cell is further subdivided into triangular analysis cells. This hybrid discretization model allows any two contiguous design cells to be connected by four triangular analysis cells whether they are in the horizontal, vertical, or diagonal direction. Topological anomalies such as checkerboard patterns, diagonal element chains, and de facto hinges are completely eliminated. In the proposed topology optimization method, design variables are all binary, and every analysis cell is either solid or void to prevent the gray cell problem that is usually caused by intermediate material states. Stress constraint is directly imposed on each analysis cell to make the synthesized compliant mechanism safe. Genetic algorithm is used to search the optimum and to avoid the need to choose the initial guess solution and conduct sensitivity analysis. The obtained topology solutions have no point connection, unsmooth boundary, and zigzag member. No post-processing is needed for topology uncertainty caused by point connection or a gray cell. The introduced hybrid discretization model and the proposed topology optimization procedure are illustrated by two classical synthesis examples of compliant mechanisms.

Topology optimization and control of rotating compliant mechanism

2009 ◽  
Author(s):  
Chundong Jiang ◽  
Haipeng Jia ◽  
Lijun Qin ◽  
Taihang Du ◽  
Ping Zhang ◽  
...  
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanism ◽  
Optimization And Control ◽  
And Control

The Comparision of Hybrid and Quadrilateral Discretization Models for the Topology Optimization of Compliant Mechanisms

2011 ◽  
Author(s):  
Hong Zhou ◽  
Nitin M. Dhembare
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Search Space ◽  
Structural Members ◽  
Constraint Violation ◽  
Local Connection ◽  
Hybrid Discretization ◽  
Local Topology ◽  
Design Cell

The design domain of a synthesized compliant mechanism is discretized into quadrilateral design cells in both hybrid and quadrilateral discretization models. However, quadrilateral discretization model allows for point connection between two diagonal design cells. Hybrid discretization model completely eliminates point connection by subdividing each quadrilateral design cell into triangular analysis cells and connecting any two contiguous quadrilateral design cells using four triangular analysis cells. When point connection is detected and suppressed in quadrilateral discretization, the local topology search space is dramatically reduced and slant structural members are serrated. In hybrid discretization, all potential local connection directions are utilized for topology optimization and any structural members can be smooth whether they are in the horizontal, vertical or diagonal direction. To compare the performance of hybrid and quadrilateral discretizations, the same design and analysis cells, genetic algorithm parameters, constraint violation penalties are employed for both discretization models. The advantages of hybrid discretization over quadrilateral discretization are obvious from the results of two classical synthesis examples of compliant mechanisms.

Dynamic Topology Optimization of Compliant Mechanisms and Piezoceramic Actuators

2002 ◽  
Author(s):  
Hima Maddisetty ◽  
Mary Frecker
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Method ◽  
Mechanical Efficiency ◽  
Optimal Topology ◽  
Driving Frequency ◽  
Spring Stiffness ◽  
Piezoceramic Actuator ◽  
Near Resonance

A topology optimization method is developed to design a piezoelectric ceramic actuator together with a compliant mechanism coupling structure for dynamic applications. The objective is to maximize the mechanical efficiency with a constraint on the capacitance of the piezoceramic actuator. Examples are presented to demonstrate the effect of considering dynamic behavior compared to static behavior, and the effect of sizing the piezoceramic actuator on the optimal topology and the capacitance of the actuator element. Comparison studies are also presented to illustrate the effect of damping, external spring stiffness, and driving frequency. The optimal topology of the compliant mechanism is shown to be dependent on the driving frequency, the external spring stiffness, and if the piezoelectric actuator element is considered as design or non-design. At high driving frequencies, it was found that the dynamically optimized structure is very near resonance.

Hybrid Compliant Mechanism Design Using a Mixed Mesh of Flexure Hinge Elements and Beam Elements Through Topology Optimization

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Lin Cao ◽  
Allan T. Dolovich ◽  
Wenjun (Chris) Zhang
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Technique ◽  
Flexure Hinge ◽  
Beam Elements ◽  
Flexure Hinges ◽  
New Type ◽  
Meshing Scheme ◽  
Compliant Mechanism Design

This paper proposes a topology optimization framework to design compliant mechanisms with a mixed mesh of both beams and flexure hinges for the design domain. Further, a new type of finite element, i.e., super flexure hinge element, was developed to model flexure hinges. Then, an investigation into the effects of the location and size of a flexure hinge in a compliant lever explains why the point-flexure problem often occurs in the resulting design via topology optimization. Two design examples were presented to verify the proposed technique. The effects of link widths and hinge radii were also investigated. The results demonstrated that the proposed meshing scheme and topology optimization technique facilitate the rational decision on the locations and sizes of beams and flexure hinges in compliant mechanisms.

scholarly journals Stiffness-Oriented Structure Topology Optimization for Hinge-Free Compliant Mechanisms Design

2021 ◽  
Vol 11 (22) ◽  
pp. 10831
Author(s):  
Jincheng Guo ◽  
Huaping Tang
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimized Design ◽  
Single Node ◽  
Structure Topology ◽  
Oriented Structure ◽  
Frequency Constraint ◽  
Structure Flexibility ◽  
Eigen Frequency

This paper presents a stiffness-oriented structure topology optimization (TO) method for the design of a continuous, hinge-free compliant mechanism (CM). A synthesis formulation is developed to maximize the mechanism’s mutual potential energy (MPE) to achieve required structure flexibility while maximizing the desired stiffness to withstand the loads. Different from the general approach of maximizing the overall stiffness of the structure, the proposed approach can contribute to guiding the optimization process focus on the desired stiffness in a specified direction by weighting the related eigen-frequency of the corresponding eigenmode. The benefit from this is that we can make full use of the material in micro-level compliant mechanism designs. The single-node connected hinge issue which often happened in optimized design can be precluded by introducing the eigen-frequency constraint into this synthesis formulation. Several obtained hinge-free designs illustrate the validity and robustness of the presented method and offer an alternative method for hinge-free compliant mechanism designs.

The Uncertainty Elimination in Discrete Topology Optimization of Compliant Mechanisms

2013 ◽  
Author(s):  
Hong Zhou ◽  
Satya Raviteja Kandala
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Process ◽  
Design Domain ◽  
Discrete Topology ◽  
Optimization Strategy ◽  
Hybrid Discretization ◽  
Ambiguous Point

Topology uncertainty leads to different topology solutions and makes topology optimization ambiguous. Point connection and grey cell might cause topology uncertainty. They are both eradicated when hybrid discretization model is used for discrete topology optimization. A common topology uncertainty in the current discrete topology optimization stems from mesh dependence. The topology solution of an optimized compliant mechanism might be uncertain when its design domain is discretized differently. To eliminate topology uncertainty from mesh dependence, the genus based topology optimization strategy is introduced in this paper. The topology of a compliant mechanism is defined by its genus which is the number of holes in the compliant mechanism. With this strategy, the genus of an optimized compliant mechanism is actively controlled during its topology optimization process. There is no topology uncertainty when this strategy is incorporated into discrete topology optimization. The introduced topology optimization strategy is demonstrated by examples with different degrees of genus.

The Modified Quadrilateral Discretization Model for the Topology Optimization of Compliant Mechanisms

2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Hong Zhou ◽  
Pranjal P. Killekar
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Procedure ◽  
Local Stress ◽  
Optimization Method ◽  
Stress Constraint ◽  
Cell Problem ◽  
Design Variables ◽  
Design Cell

The modified quadrilateral discretization model for the topology optimization of compliant mechanisms is introduced in this paper. The design domain is discretized into quadrilateral design cells. There is a certain location shift between two neighboring rows of quadrilateral design cells. This modified quadrilateral discretization model allows any two contiguous design cells to share an edge whether they are in the horizontal, vertical, or diagonal direction. Point connection is completely eliminated. In the proposed topology optimization method, design variables are all binary, and every design cell is either solid or void to prevent gray cell problem that is usually caused by intermediate material states. Local stress constraint is directly imposed on each analysis cell to make the synthesized compliant mechanism safe. Genetic algorithm is used to search the optimum. No postprocessing is required for topology uncertainty caused by either point connection or gray cell. The presented modified quadrilateral discretization model and the proposed topology optimization procedure are demonstrated by two synthesis examples of compliant mechanisms.

A Two-Stage Design Method for Compliant Mechanisms Having Specified Non-Linear Output Paths

2006 ◽  
Author(s):  
Masakazu Kobayashi ◽  
Hiroshi Yamakawa ◽  
Shinji Nishiwaki ◽  
Kazuhiro Izui ◽  
Masataka Yoshimura
Keyword(s):  
Topology Optimization ◽  
Shape Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Design Method ◽  
Two Stage ◽  
Traditional Methods ◽  
Stage Design ◽  
Second Stage ◽  
Additional Constraints

Compliant mechanisms generated by traditional topology optimization methods have linear output response, and it is difficult for traditional methods to implement mechanisms having non-linear output responses, such as nonlinear deformation or path. To design a compliant mechanism having a specified nonlinear output path, a two-stage design method based on topology and shape optimization is constructed here. In the first stage, topology optimization generates an initial and conceptual compliant mechanism based on ordinary design conditions, with “additional” constraints that are used to control the output path at the second stage. In the second stage, an initial model for the shape optimization is created, based on the result of the topology optimization, and the additional constraints are replaced by spring elements. The shape optimization is then executed, to generate a detailed shape of the compliant mechanism having the desired output path. In this stage, parameters that represent the outer shape of the compliant mechanism and the properties of spring elements are used as design variables in the shape optimization. In addition to configuration of the specified output path, executing the shape optimization after the topology optimization also makes it possible to consider the stress concentration and large displacement effects. This is an advantage offered by the proposed method, since it is difficult for traditional methods to consider these aspects, due to inherent limitations of topology optimization.

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