Investigation of an OHC Valve Train With Respect to Sound Quality
Abstract Although the vibration generated by high speed dynamic movement of a valve train (VT) in an overhead camshaft SI engine is not a major source of engine noise, it still affects the overall sound quality of the engine, which is important to the subjective response of the customer. The purpose of this research is to determine the specific mechanism of the valve train dynamic behavior, which is responsible for noise generation, and the vibration transmission characteristic to engine surfaces. Dynamic simulation with a lumped mass model is developed to analyze the dynamic behavior of VT during operation, and reveal the resonance frequencies of VT modeshapes excited by the cam harmonics. Also, experimental measurements of the valve acceleration, transfer functions of vibration, and the structural response have been performed in the valve train rig. Based on the spectral analysis, two distinct noise generating mechanisms are determined. Vibration from VT components’ interaction, which is mainly excited by the harmonics of the cam profile during valve opening period, is dominant in the frequency range less than 6 kHz. On the other hand, valve seating is the dominant source in the frequency range from 6 kHz to 20 kHz. The more vibration energy from these two sources is transmitted through the structure via the VT system, rather than directly via the valve seat to the surfaces where sound is radiated, especially around the frequency of 5 kHz and 11 kHz. This fundamental investigation on the vibration sources and its transmission characteristics provides a new insight on the VT noise, which is an essential step toward the design of an engine with better sound quality.