Recovering the Timing of Impulsive Forces From Noisy Vibration Transients

Author(s):  
Daniel J. McCarthy ◽  
Richard H. Lyon

Abstract A transient vibration signal can be processed to extract information about impulsive forces within a machine, by removing the effects of dispersion and reverberation. These source waveform signatures, like the timing and strength of valve impact forces within a reciprocating air compressor, can then be used to diagnose machine faults. Stable and causal inverse filters are guaranteed through the use of minimum-phase processing. Unfortunately, the timing of the impulsive source waveform is lost in this manner. A technique to accurately recover the timing is highly desirable. The time of occurrence of the force input can be robustly obtained from the frequency-averaged group delays of the transfer function and vibration response once the nonminimum-phase behavior of the signals, except that due to pure delay, has been removed. This is best done with the allpass components of the signals because, in addition to the nonminimum-phase inherently present in a structure due to reverberation, additional nonminimum-phase zeros can be artificially introduced by data truncation. Since only the phase is of interest, the nonminimum-phase behavior can be removed by electronically damping the signals with exponential windows, effectively de-reverberating them. In some instances the timing of the impulsive source events that we aim to recover will change as faults develop; also, in any machine there will be some normal random variation in the timing of internal events like valve impacts. The correct timing can be determined in the presence of this inherent variability through the use of a sliding exponential window and statistical curve fitting.

2002 ◽  
Vol 8 (3) ◽  
pp. 321-335 ◽  
Author(s):  
Zhidong Chen ◽  
Chris K. Mechefske

This paper reports the results of an investigation in which a Prony model based method is developed. The method shows potential for analysing transient vibration signals. An example is included that shows how the procedure was employed to analyse the transient vibration signals created from faulty low speed rolling element bearings. Spectral plots generated by applying the procedure to very short data samples, as well as trending parameters based on these spectral estimations and Prony parameters, are presented. An equation was also derived to quantitatively determine the fault status. It is shown that application of the Prony model based method has the potential to be an effective as well as efficient machine condition monitoring and diagnostic tool where short duration transient vibration signals are being generated.


2005 ◽  
Vol 128 (2) ◽  
pp. 463-471 ◽  
Author(s):  
O. Yaniv

An existing automatic loop shaping algorithm for designing SISO controllers is extended to automatic loop shaping of MIMO controllers that is based on the sequential QFT method. The algorithm is efficient and fast and can search for controllers satisfying many types of restrictions, including constraints on each one of the controller’s elements such as hard restrictions on the high-frequency amplitude or damping factor of notch filters. Moreover, the algorithm can be applied to unstructured uncertain plants, be they stable, unstable, or nonminimum phase, including pure delay.


Author(s):  
Xinpeng Hu ◽  
Xi Wu ◽  
Jixin Wang ◽  
Jim Meagher

Although tremendous effort has been applied to develop reliable strategies for detecting tooth cracks of gearboxes, these methods have generally fallen short of the required performance. Cracks are usually initiated at the root of a tooth and are very difficult to be identified from time-domain measurement. The vibration signal transformed by wavelet is sensitive to energy change. In this study, the transient vibration variations induced by different sizes of cracks at the tooth root are captured using wavelet. Firstly, as the main parametric excitation, the time-varying gear meshing stiffness caused by the alternating of engaged gear teeth is accurately calculated based on energy method, in which comprehensive deformations including Hertz contact, axial compression, bending, shearing and fillet-foundation deflection are taken into consideration. Moreover, a sophisticated dynamic theoretical model is used to simulate a practical gear system. Unique vibration signatures are captured through the comparison of cracked and perfect gear system.


2004 ◽  
Vol 126 (4) ◽  
pp. 899-904 ◽  
Author(s):  
O. Yaniv ◽  
M. Nagurka

This paper presents performance limitations and a control design methodology for nonminimum phase plants of the pure delay type subject to robustness constraints. Of interest is the design of a set of controllers, for which the open-loop transfer function is a proportional-integral (PI) controller plus delay, meeting constraints on the magnitude of the closed-loop transfer function and on the plant gain uncertainty. These two specifications are used to characterize the robustness, and are a recommended alternative to the gain and phase margin constraints. A control design plot is presented which allows for selection of controller parameters including those for the lowest sensitivity controller, and graphically highlights gain and phase margin tradeoffs. The paper discusses limitations of performance of such systems in terms of crossover frequency and sensitivity. In addition, expressions and design plots are provided for a simplified approximate solution.


2016 ◽  
Vol 24 (6) ◽  
pp. 2103-2111 ◽  
Author(s):  
Yingxu Wang ◽  
Rouhollah Jafari ◽  
Guoming George Zhu ◽  
Ranjan Mukherjee

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