On the Optimal Robot Manipulator Motion Planning for Solid Freeform Fabrication by Thermal Spraying
Abstract A novel approach to optimal robot manipulator motion planning for Solid Freeform Fabrication (SFF) by thermal spraying is presented. In this approach, given the desired spatial geometry of the object, the motion of the spray gun relative to a forming platform is synthesized for minimal masking requirements considering the probabilistic nature of the thermal spraying process. The material build-up rate can be planned to achieve the desired distribution of the physical/material properties within the object volume. Examples of optimal motion planning for the generation of some basic solid objects and computer simulation of the effectiveness of the developed methodology are presented.