Extending the Iterative Redesign Model to Configuration Design: Sheet Metal Brackets As an Example

Author(s):  
R. V. Welch ◽  
J. R. Dixon

Abstract An iterative redesign model has been proven effective at the parametric level of design; that is, at the point in the design process where the attributes of the design are known and their numerical values are varied to produce an acceptable design. In this paper an extended iterative redesign model is proposed for use at the configuration level of design; that is, at the point in the design process where the attributes themselves, not their values, are being determined. The proposed model is demonstrated in a working computer system for the automated configuration design of a limited set of sheet metal brackets for simple structural joints.

Author(s):  
Yuval Kahlon ◽  
Haruyuki Fujii

AbstractMetaphors are powerful tools for design, enabling designers to encapsulate sets of properties and relations as short verbal descriptions. This paper aims to clarify how simple spatial configurations may emerge from concise metaphoric descriptions at the conceptual design phase. To this aim, we propose a framework for a metaphor-based design process. As a basis for the framework, we introduce the concept of “complementary visual potential” – a property which ties the spatial configuration of the objects in the composition with their metaphoric roles. The framework is developed by studying the practice of metaphor-based spatial configuration design in Japanese rock gardens. Accordingly, it is implemented and tested in this context by attempting to generate alternative designs for an existing rock composition in the famous garden of Ryōan-ji. This is followed by a discussion of its possible implications and potential for generalization to other areas of design.


2016 ◽  
Vol 3 (3) ◽  
pp. 291-317 ◽  
Author(s):  
Camilo Vieira ◽  
Molly Hathaway Goldstein ◽  
Şenay Purzer ◽  
Alejandra J. Magana

Engineering design is a complex process. The design process cannot be assessed based solely on a product or as a simple test because there is no single perfect design for a problem. An important design strategy is the conduction of experiments. Informed designers carry out experiments and use their outcomes to inform their next steps. On the other hand, beginning designers do little or no experiments, and the few experiments they do involve confounding variables. These behaviours that differentiate beginning and informed designers are not easy to assess in educational settings because they occur throughout the design process. This paper proposes and evaluates a model to analyze student interactions with a CAD tool in order to identify and characterize the different strategies students use to conduct experiments. A two-fold study is carried out to validate the model. The first phase uses the clickstream data of 51 middle school students working on a design project to create a net-zero energy house. The analysis of clickstream data is compared to a qualitative analysis of an open-ended posttest. The second phase correlates the number of experiments students did to the student prototype quality. The results suggest that the proposed model can be used to identify, characterize, and assess student strategies to conduct experiments.


SIMULATION ◽  
2012 ◽  
Vol 88 (12) ◽  
pp. 1522-1536 ◽  
Author(s):  
M Marzouk ◽  
I Bakry ◽  
M El-Said

The aim of this research is to provide a tool for assessing the impact of applying lean principles to the design process at construction consultancy firms. Through several interviews, a comprehensive model was built to simulate the design process, using data from a leading consultancy firm in Egypt. The model contains the main processes and activities that form different phases of the design process and depicts the interconnectivity of processes and activities needed to create a complete design package upon client request. The research describes how the five main lean principles are integrated in the model. A case study is considered to demonstrate the effect of using the proposed model on the design process and to illustrate how the design process performs differently when lean principles are introduced. Case study output analysis reveals 40% improvement in the lean process performance measured in terms of activity utilization rates.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Xiaojun Fu ◽  
Geng Liu ◽  
Shangjun Ma ◽  
Ruiting Tong ◽  
Teik C. Lim

A comprehensive contact analysis model to determine the contact positions and clearances of mating thread surfaces in the planetary roller screw mechanism (PRSM) is proposed in this paper. By introducing a three-dimensional clearance vector, the modified conditions of continuous tangency of mating surfaces are established, in which the clearances along all the directions and contact positions of an arbitrary pair of mating surfaces can be calculated. The deviations of the screw, roller, and nut from their nominal positions are considered in the transformation matrices, which describe the position relations of the screw, roller, and nut. Then, the equations of thread surfaces with deviations are derived. Using the modified conditions and the equations of surfaces, the meshing equations at the screw–roller and nut–roller interfaces are derived to compute the clearances along all the directions and contact positions of mating thread surfaces on each pair of thread teeth in the imperfect PRSM. The effectiveness of the proposed model is verified by comparing the contact positions at the screw–roller interface with those from the previously published model. Then, the effect of the direction of clearance vector on the clearances and contact positions is analyzed and discussed. Because of the roller deviation, the clearances between multiple pairs of thread teeth are no longer identical, and the contact positions of a pair of mating thread surfaces on different pairs of thread teeth are different. Also, the parameters of a PRSM without clearances can be obtained from the proposed model in the design process.


1984 ◽  
Vol 28 (6) ◽  
pp. 510-510
Author(s):  
Virginia A. Rappold ◽  
John L. Sibert

The purpose of this case study was to document and evaluate the application of a top-down design methodology (Foley & van Dam, 1982) to a pre-existing computer system to test the methodology's usefulness as well as to gain insights into the design process itself. System experts advocate design of a system “top-down” instead of “bottom-up” as a way to sequentially examine the complex task of interface design while allowing re-examination of previous steps in that design (Foley, 1981). The study involved a menu-based, mini-computer system designed at Goddard Space Flight Center called the Mission Planning Terminal (MPT). The MPT will be used at Goddard for planning and scheduling of satellite activities through the NASA Network Control Center (NCC). The scheduler/analyst's task includes submitting a schedule of activities for his mission, transmitting it to NCC, and then modifying the returned schedule, if necessary, using the MPT. The top-down design process is distinctly divided into four phases: conceptual, semantic, syntactic, and lexical (Foley, 1981). The first phase, conceptual, consists of defining key application concepts needed by the user. The semantic phases involve defining meanings such as information needed in order to use an object. The syntactic design defines sequences of inputs (similar to English grammar rules) and outputs (the two and three dimensional organization of the display). The last step, lexical design, describes how words in the input/output sequence are formed from the existing hardware input (Foley & van Dam, 1982). The top-down methodology was applied using MPT documentation and interviews with the designers. During this process, it became clear that although a conceptual model of the MPT existed somewhere, it was never recorded. This led to numerous attempts to extract the main conceptual components of the system from the software operations documents which were constantly changed and were often incomplete. Finally, based on preliminary screen designs, state diagrams were constructed to map out components of the system. By characterization of the MPT in this way (using state diagrams), a clearer picture emerged that finally led to understanding the conceptual model. Once the conceptual model was extracted, redesign of the system, using the top-down method, quickly followed. This case study clearly emphasizes the need for a complete and accurate conceptual model if a top-down approach is to be applied. When redesigning an existing system, it frequently becomes necessary to “extract” this model in a bottom-up manner as was the case here.


Author(s):  
Mansur Darlington ◽  
Stephen Potter ◽  
Stephen J. Culley ◽  
Pravir K. Chawdhry

2021 ◽  
Author(s):  
Jinju Kim ◽  
Seyoung Park ◽  
Harrison M. Kim

Abstract Since remanufacturing requires additional processes compared to the production process of new products, various factors need to be considered. First, it is necessary to decide which end-of-life (EoL) product parts/modules to use among the EoL products available for the remanufactured product. At this stage, it is crucial to understand the future customer demand and requirements for each part. Next, it is also necessary to figure out whether selective disassembly is possible to disassemble a specific target component without completely disassembling the product. With the increasing number of product designs that are difficult to disassemble, the disassembly sequence and level should be considered for the efficiency of the overall remanufacturing process. This study proposes an integrated model to (i) find configuration design suitable for remanufactured products that can maximize customer utility based on current EoL products, and (ii) establish a harvest plan that determines the optimal operations and levels. This proposed model can be used as a tool that helps product designers find the appropriate design of remanufactured products while increasing the efficiency of the remanufacturing process.


2021 ◽  
pp. 1-11
Author(s):  
Jinju Kim ◽  
Seyoung Park ◽  
Harrison Kim

Abstract Remanufacturing is a representative product recovery strategy that can improve economic profitability and sustainability by restoring discarded or traded-in used products to a like-new condition. Unlike the production process of new products, remanufacturing requires unique production processes, such as collecting used products and dis(re)assembly. Therefore, several factors need to be considered for the design of remanufactured products. First, when designing a remanufactured product, it is crucial to ensure that the specifications of components meet the customer's requirements because the remanufacturing uses relatively outdated components or modules. In addition, it is necessary to consider the disassembly level and order to facilitate the disassembly process to obtain the desired parts. This study proposes an integrated model to (i) find configuration design suitable for remanufactured products that can maximize customer utility based on End-of-life products, and (ii) establish a harvest plan that determines the optimal disassembly operations and levels. This proposed model can be used as a decisionmaking tool that helps product designers find the appropriate design of remanufactured products while increasing the efficiency of the remanufacturing process.


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