Slip due to Rarefaction, Surface Roughness, and Intermolecular Interactions for Gases and Liquids

Author(s):  
Phil Ligrani

In the present study, slip phenomena are investigated in two different sets of experiments conducted in gases and one Newtonian liquid. Overall, differences in near-surface slip behavior are illustrated for these two different fluid mediums, where the slip is induced surface roughness and rarefaction in the gases, and by surface roughness and intermolecular interactions in the liquid. Within both sets of experiments, flows are induced within micro-fluidic passages by rotation within C-shaped fluid chambers formed between a rotating disk and a stationary surface. When gases are employed, accommodation coefficients are determined in a unique manner from experimental results and analysis based on the Navier-Stokes equations. In all cases, roughness size is large compared to molecular mean free path. When channel height is defined at the tops of the roughness elements, slip is believed to be a result of rarefaction as well as fluid shear. With this arrangement, tangential accommodation coefficients decrease and slip velocity magnitudes increase, at a particular value of Knudsen number, as the level of surface roughness increases. With Newtonian water as the working fluid, hydrophobic roughness is used to induce near-wall slip in the fluid chamber. The magnitudes of slip length and slip velocities increase as the average size of the surface roughness becomes larger. The resulting slip length data show a high degree of organization when normalized using the fluid chamber height, such that experimental data obtained using different chamber heights and different disk roughness magnitudes collapse along a single line, illustrating strong linear dependence of the slip length on the normalized radial-line-averaged shear stress.

1992 ◽  
Vol 06 (20) ◽  
pp. 3251-3278 ◽  
Author(s):  
PETER PANZER ◽  
MARIO LIU ◽  
DIETRICH EINZEL

The slip description of fluid flow past solid boundaries is reconsidered. We find that the traditional picture of fluid slip as a mean free path correction to hydrodynamics has to be revised whenever the particle scattering becomes close to specular. Then the microscopic slip length may diverge and it is the boundary’s curvature which is decisive for the momentum transfer between fluid and wall. By explicitly considering surface roughness we can explain discrepancies between experimentally observed data and traditional slip theory.


Author(s):  
Graham B. Macpherson ◽  
Jason M. Reese

Conventional fluid mechanics (Navier–Stokes equations with linear constitutive relations) is, on the whole, applicable for simulating very small scale liquid and gas systems. This changes (for simple fluids) only in the vicinity of solid surfaces (approximately 5 molecular diameters for liquids, or one mean free path for gases) or under very high temperature or velocity gradients. It is shown that typical experimental conditions in practical systems do not give rise to gradients of this magnitude. Therefore, only surface effects cause significant deviation from results expected by conventional fluid mechanics. In micro and nano systems, however, large surface area to volume ratio means that the detail of boundary conditions and near surface dynamics can dominate the flow characteristics. In this paper, the use of non–equilibrium molecular dynamics (NEMD) to study these fluid mechanics problems in an engineering simulation context is discussed. The extent of systems that can be studied by NEMD, given current computational capabilities, is demonstrated. Methods for reducing computational cost, such as hybridisation with continuum based fluid mechanics and extracting information from a small representative systems are also discussed. Non–equilibrium surface effects in gas micro systems may also been studied using NEMD. These occur at boundaries in the form of discontinuities (velocity slip and temperature jump) and within approximately one mean free path of a surface, in the form of a Knudsen layer. The distributions of molecular velocities, free path between collisions and time spent in collision have been calculated for an unbounded equilibrium fluid. The influence of a solid surface on the state of a fluid or flow can be investigated by measuring how these fundamental properties are affected.


2006 ◽  
Vol 10 (1) ◽  
pp. 81-98
Author(s):  
Boris Kosoy

Modern progress in electronics is associated with increase in computing ability and processing speed, as well as decrease in size. Future applications of electronic devices in aviation, aero space and high performance consumer products? industry demand on very stringent specifications concerning miniaturization, component density, power density and reliability. Excess heat produces stresses on internal components inside the electronic device, thus creating reliability problems. Thus, a problem of heat generation and its efficient removal arises and it has led to the development of advanced thermal control systems. Present research analyses a thermodynamic feasibility of micro capillary heat pumped net works in thermal management of electronic systems, considers basic technological constrains and de sign availability, and identifies perspective directions for the further studies. Computer Fluid Dynamics studies have been per formed on the laminar convective heat transfer and pressure drop of working fluid in silicon micro channels. Surface roughness is simulated via regular constructal, and stochastic models. Three-dimensional numerical solution shows significant effects of surface roughness in terms of the rough element geometry such as height, size, spacing and the channel height on the velocity and pressure fields.


2018 ◽  
Vol 3 (6) ◽  
Author(s):  
Benjamin Cross ◽  
Chloé Barraud ◽  
Cyril Picard ◽  
Liliane Léger ◽  
Frédéric Restagno ◽  
...  

Author(s):  
Daniel Müller ◽  
Jens Stahl ◽  
Anian Nürnberger ◽  
Roland Golle ◽  
Thomas Tobie ◽  
...  

AbstractThe manufacturing of case-hardened gears usually consists of several complex and expensive steps to ensure high load carrying capacity. The load carrying capacity for the main fatigue failure modes pitting and tooth root breakage can be increased significantly by increasing the near surface compressive residual stresses. In earlier publications, different shear cutting techniques, the near-net-shape-blanking processes (NNSBP’s), were investigated regarding a favorable residual stress state. The influence of the process parameters on the amount of clean cut, surface roughness, hardness and residual stresses was investigated. Furthermore, fatigue bending tests were carried out using C-shaped specimens. This paper reports about involute gears that are manufactured by fineblanking. This NNSBP was identified as suitable based on the previous research, because it led to a high amount of clean cut and favorable residual stresses. For the fineblanked gears of S355MC (1.0976), the die edge radii were varied and the effects on the cut surface geometry, hardness distribution, surface roughness and residual stresses are investigated. The accuracy of blanking the gear geometry is measured, and the tooth root bending strength is determined in a pulsating test rig according to standardized testing methods. It is shown that it is possible to manufacture gears by fineblanking with a high precision comparable to gear hobbing. Additionally, the cut surface properties lead to an increased tooth root bending strength.


Author(s):  
Behrouz Tavakol ◽  
Guillaume Froehlicher ◽  
Douglas P. Holmes ◽  
Howard A. Stone

Lubrication theory is broadly applicable to the flow characterization of thin fluid films and the motion of particles near surfaces. We offer an extension to lubrication theory by starting with Stokes equations and considering higher-order terms in a systematic perturbation expansion to describe the fluid flow in a channel with features of a modest aspect ratio. Experimental results qualitatively confirm the higher-order analytical solutions, while numerical results are in very good agreement with the higher-order analytical results. We show that the extended lubrication theory is a robust tool for an accurate estimate of pressure drop in channels with shape changes on the order of the channel height, accounting for both smooth and sharp changes in geometry.


Author(s):  
K. M. Akyuzlu ◽  
Y. Pavri ◽  
A. Antoniou

A two-dimensional, mathematical model is adopted to investigate the development of buoyancy driven circulation patterns and temperature contours inside a rectangular enclosure filled with a compressible fluid (Pr=1.0). One of the vertical walls of the enclosure is kept at a higher temperature then the opposing vertical wall. The top and the bottom of the enclosure are assumed insulated. The physics based mathematical model for this problem consists of conservation of mass, momentum (two-dimensional Navier-Stokes equations) and energy equations for the enclosed fluid subjected to appropriate boundary conditions. The working fluid is assumed to be compressible through a simple ideal gas relation. The governing equations are discretized using second order accurate central differencing for spatial derivatives and first order forward finite differencing for time derivatives where the computation domain is represented by a uniform orthogonal mesh. The resulting nonlinear equations are then linearized using Newton’s linearization method. The set of algebraic equations that result from this process are then put into a matrix form and solved using a Coupled Modified Strongly Implicit Procedure (CMSIP) for the unknowns (primitive variables) of the problem. A numerical experiment is carried out for a benchmark case (driven cavity flow) to verify the accuracy of the proposed solution procedure. Numerical experiments are then carried out using the proposed compressible flow model to simulate the development of the buoyancy driven circulation patterns for Rayleigh numbers between 103 and 105. Finally, an attempt is made to determine the effect of compressibility of the working fluid by comparing the results of the proposed model to that of models that use incompressible flow assumptions together with Boussinesq approximation.


2019 ◽  
Vol 11 (4) ◽  
pp. 426-445
Author(s):  
Ahmed A. Ali ◽  
Mushtaq I. Hasan ◽  
Ghassan Adnan

In this paper the effect of surface roughness on the performance of counter flow microchannel heat exchanger has been numerically investigated. The studied Microchannel heat exchanger is a square shape and made of aluminum as substrate material with different values of hydraulic diameters (20, 50, 110, 150 ) μm. The working fluid used is water  at constant properties. Roughness- viscosity model has been used to study the roughness effect with 0.14 ratio of roughness to hydraulic diameter.  The results obtained indicate that pressure drop of (CFMCHX) increased with increasing surface roughness and decrease hydraulic diameter also the results showed that there is a slight increasing in thermal performance with increasing the surface roughness.


Author(s):  
Tong-Miin Liou ◽  
Shih-Hui Chen

Computations and measurements of time mean velocities, total fluctuation intensities, and Reynolds stresses are presented for spatially periodic flows past an array of bluff bodies aligned along the channel axis. The Reynolds number based on the channel hydraulic diameter and cross-sectional bulk mean velocity, the pitch to rib-height ratio, and the rib-height to channel-height ratio were 2 × 104, 10, and 0.133, respectively. The unsteady phase-averaged Navier-Stokes equations were solved using a Reynolds stress model with wall function and wall-related pressure strain treatment to reveal the feature of examined unsteady vortex shedding flow. Laser Doppler velocimetry measurements were performed to measure the velocity filed. Code verifications were performed through comparisons with others’ measured developing single-rib flow and our measured fully developed rib-array flow. The computed results and measured data are found in reasonable agreement, which justifies the turbulence model adopted. The calculated phase-averaged flow field clearly displays the vortex shedding behind the rib and is characterized in terms of shedding Strouhal number, vortex trajectory, vortex celerity, and vortex travelling distance in a phase cycle. Furthermore, the difference between the computed developing single-rib flow and fully developed rib-array flow is addressed.


Author(s):  
Mahendran Samykano ◽  
J. Kananathan ◽  
K. Kadirgama ◽  
A. K. Amirruddin ◽  
D. Ramasamy ◽  
...  

The present research attempts to develop a hybrid coolant by mixing alumina nanoparticles with cellulose nanocrystal (CNC) into ethylene glycol-water (60:40) and investigate the viability of formulated hybrid nanocoolant (CNC-Al2O3-EG-Water) towards enhancing the machining behavior. The two-step method has been adapted to develop the hybrid nanocoolant at various volume concentrations (0.1, 0.5, and 0.9%). Results indicated a significant enhancement in thermal properties and tribological behaviour of the developed hybrid coolant. The thermal conductivity improved by 20-25% compared to the metal working fluid (MWF) with thermal conductivity of 0.55 W/m℃. Besides, a reduction in wear and friction coefficient was observed with the escalation in the nanoparticle concentration. The machining performance of the developed hybrid coolant was evaluated using Minimum Quantity Lubrication (MQL) in the turning of mild steel. A regression model was developed to assess the deviations in the tool flank wear and surface roughness in terms of feed, cutting speed, depth of the cut, and nanoparticle concentration using Response Surface Methodology (RSM). The mathematical modeling shows that cutting speed has the most significant impact on surface roughness and tool wear, followed by feed rate. The depth of cut does not affect surface roughness or tool wear. Surface roughness achieved 24% reduction, 39% enhancement in tool length of cut, and 33.33% improvement in tool life span. From this, the surface roughness was primarily affected by spindle cutting speed, feed rate, and then cutting depth while utilising either conventional water or composite nanofluid as a coolant. The developed hybrid coolant manifestly improved the machining behaviour.


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