Flow Boiling Characteristics for R1234ze in 1.0 and 2.2 mm Circular Channels

Author(s):  
Cristiano Bigonha Tibiric¸a´ ◽  
Gherhardt Ribatski ◽  
John Richard Thome

Experimental flow boiling heat transfer results are presented for horizontal 1.0 and 2.2 mm I.D. (internal diameter) stainless steel tubes for tests with R1234ze, a new refrigerant developed as a substitute for R134a with a much lower GWP (Global Warming Potential). These two tube diameters were chosen due the necessity to a better investigation the macro to microchannel transition boundary. The experimental campaign includes mass velocities ranging from 50 to 1500 kg m−2s−1, heat fluxes from 10 to 300 kW m−2, exit saturation temperatures of 25, 31 and 35 °C, vapor qualities from 0.05 to 0.99 and heated lengths of 180 mm and 361 mm. Flow pattern characterization was performed using high-speed videos. Data for heat transfer coefficients, critical heat fluxes and flow pattern transitions were obtained. R1234ze demonstrated similar thermal performance to R134a data when running at similar conditions. For critical heat flux the correlation of Katto and Ohno (1984) best predicted the database with a mean absolute error of 6.3%. For the heat transfer coefficients, the Thome et al. (2004) three-zone model predicted the data for slug flow with 15.9% and Saitoh et al. (2007) predicted data for other flow regimes with mean absolute error of 19.4%.

2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer (HT) and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 4016 to 13850 kg/m2s), inlet liquid temperatures (Tin = 285.82 to 363.96 K), outlet pressures (Pout = 764.76 to 889.02 kPa) and exponentially increasing heat input (Q = Q0exp(t/τ), τ = 8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.5 mm), effective length (Leff = 49.1 mm), L/d (= 9.92), Leff/d (= 8.18) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from non-boiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Saptarshi Basu ◽  
Sidy Ndao ◽  
Gregory J. Michna ◽  
Yoav Peles ◽  
Michael K. Jensen

An experimental study of two-phase heat transfer coefficients was carried out using R134a in uniformly heated horizontal circular microtubes with diameters from 0.50 mm to 1.60 mm over a range of mass fluxes, heat fluxes, saturation pressures, and vapor qualities. Heat transfer coefficients increased with increasing heat flux and saturation pressure but were independent of mass flux. The effects of vapor quality on heat transfer coefficients were less pronounced and varied depending on the quality. The data were compared with seven flow boiling correlations. None of the correlations predicted the experimental data very well, although they generally predicted the correct trends within limits of experimental error. A correlation was developed, which predicted the heat transfer coefficients with a mean average error of 29%. 80% of the data points were within the ±30% error limit.


2009 ◽  
Vol 131 (12) ◽  
Author(s):  
C.-J. Kuo ◽  
Y. Peles

Flow boiling was experimentally studied using coolant HFE-7000 for two types of parallel microchannels: a plain-wall microchannel and a microchannel with structured reentrant cavities on the side walls. Flow morphologies, boiling inceptions, heat transfer coefficients, and critical heat fluxes were obtained and studied for mass fluxes ranging from G=164 kg/m2 s to G=3025 kg/m2 s and mass qualities (energy definition) ranging from x=−0.25 to x=1. Comparisons of the performance of the enhanced and plain-wall microchannels were carried out. It was found that reentrant cavities were effective in reducing the superheat at the onset of nucleate boiling and increasing the heat transfer coefficient. However, they did not seem to increase the critical heat flux.


2011 ◽  
Vol 134 (2) ◽  
Author(s):  
Cristiano Bigonha Tibiriçá ◽  
Gherhardt Ribatski ◽  
John Richard Thome

Experimental flow boiling heat transfer results are presented for horizontal 1.0 and 2.2 mm I.D. (internal diameter) stainless steel tubes for tests with R1234ze(E), a new refrigerant developed as a substitute for R134a with a much lower global warming potential (GWP). The experiments were performed for these two tube diameters in order to investigate a possible transition between macro and microscale flow boiling behavior. The experimental campaign includes mass velocities ranging from 50 to 1500 kg/m2 s, heat fluxes from 10 to 300 kW/m2, exit saturation temperatures of 25, 31 and 35 °C, vapor qualities from 0.05 to 0.99 and heated lengths of 180 mm and 361 mm. Flow pattern characterization was performed using high speed videos. Heat transfer coefficient, critical heat flux and flow pattern data were obtained. R1234ze(E) demonstrated similar thermal performance to R134a data when running at similar conditions.


Author(s):  
Benjamin J. Jones ◽  
Suresh V. Garimella

The influence of surface roughness on flow boiling heat transfer and pressure drop in microchannels is experimentally explored. The microchannel heat sink employed in the study consists of ten parallel, 25.4 mm long channels with nominal dimensions of 500×500 μm2. The channels were produced by saw-cutting. Two of the test piece surfaces were roughened to varying degrees with electrical discharge machining (EDM). The roughness average Ra varied from 1.4 μm for the as-fabricated, saw-cut surface to 3.9 μm and 6.7 μm for the two roughened EDM surfaces. Deionized water was used as the working fluid. The experiments indicate that the surface roughness has little influence on boiling incipience and only a minor impact on saturated boiling heat transfer coefficients at lower heat fluxes. For wall heat fluxes above 1500 kW/m2, the two EDM surfaces (3.9 μm and 6.7 μm) have similar heat transfer coefficients that were 20–35% higher than those measured for the saw-cut surface (1.4 μm). A modified Bertsch et al. [2009, “A Composite Heat Transfer Correlation for Saturated Flow Boiling in Small Channels,” Int. J. Heat Mass Transfer, 52, pp. 2110–2118] correlation was found to provide acceptable predictions of the flow boiling heat transfer coefficient over the range of conditions tested. Analysis of the pressure drop measurements indicates that only the roughest surface (6.7 μm) has an adverse effect on the two-phase pressure drop.


Author(s):  
Lihong Wang ◽  
Min Chen ◽  
Manfred Groll

Flow boiling heat transfer characteristics of R134a were experimentally investigated in a horizontal stainless steel mini-tube. The inner diameter of the test tube is 1.3 mm and the tube wall thickness is 0.1 mm. Local heat transfer coefficients are obtained over a range of vapor qualities up to 0.8, mass fluxes from 310 to 860 kg/m2s, heat fluxes from 21 to 50 kW/m2, and saturation pressures from 6.5 to 7.5 bar. The mass flux, heat flux, saturation pressure, and vapor quality dependences of heat transfer coefficients are demonstrated. Based on an available model in recent literature potential heat transfer mechanisms are also analyzed.


2016 ◽  
Vol 819 ◽  
pp. 181-185
Author(s):  
Agus Sunjarianto Pamitran ◽  
Ulfi Khabibah ◽  
Normah Mohd-Ghazali ◽  
Robiah Ahmad ◽  
Kiyoshi Saito

Hydrocarbon refrigerants have been widely used to replace HFCs. As hydrocarbon, R-290 has no ODP (Ozone Depletion Potential) and negligible GWP (Global Warming Potential). This paper presents flow boiling heat transfer in small tube with R-290 and R-22. The test tube has inner diameter of 7.6 mm and length of 1.07 m. In order to determine the heat transfer coefficient, experiments were carried out for heat fluxes ranging from 10 to 25 kW/m2, mass fluxes ranging from 204 to 628 kg/m2s, and saturation temperatures ranging from 1.87 to 11.9o C. The study analyzed the heat transfer through the local heat transfer coefficient along the flow under the variation of these different parameters. In comparison with R-22, R-290 provides higher heat transfer coefficients. In the prediction of the heat transfer coefficients of R-22 and R-290, the correlation of Shah (1982) and Choi et.al. (2009) best fitted the present experimental result, respectively.


Author(s):  
Benjamin J. Jones ◽  
Suresh V. Garimella

The influence of surface roughness on flow boiling heat transfer and pressure drop in microchannels is experimentally explored. The microchannel heat sink employed in the study consists of 10 parallel, 25.4 mm long channels with nominal dimensions of 500 μm × 500 μm. The channels were produced by saw-cutting. Two of the test piece surfaces were roughened to varying degrees with electrical discharge machining (EDM). The roughness average, Ra, varied from 1.4 μm for the as-fabricated, saw-cut surface to 3.9 and 6.7 μm for the two roughened EDM surfaces. Deionized water was used as the working fluid. Experiments indicate that the surface roughness has little influence on boiling incipience and only a minor impact on saturated boiling heat transfer coefficients at lower heat fluxes. For wall heat fluxes above 1500 kW/m2, the two EDM surfaces (3.9 and 6.7 μm) have similar heat transfer coefficients that were 20 to 35% higher than those measured for the saw cut surface (1.4 μm). Analysis of the pressure drop measurements indicates that only the roughest surface (6.7 μm) has an adverse effect on the two-phase pressure drop.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G=4016–13,850 kg/m2 s), inlet liquid temperatures (Tin=285.82–363.96 K), outlet pressures (Pout=764.76–889.02 kPa), and exponentially increasing heat input (Q=Q0 exp(t/τ), τ=8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d=6 mm), heated length (L=59.5 mm), effective length (Leff=49.1 mm), L/d(=9.92), Leff/d(=8.18), and wall thickness (δ=0.5 mm) with average surface roughness (Ra=3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y(=H/d=(pitch of 180 deg rotation)/d), of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from nonboiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


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