Impact of Air System Bleeding on Aircraft Engine Performance

Author(s):  
Bin Zhao ◽  
Shaobin Li ◽  
Qiushi Li ◽  
Sheng Zhou

Air system bleeding is indispensable to aircraft engines despite its negative impact on the engine thrust and the fuel consumption. However, the compressor performance can be improved if the bleeding design is optimized. The model in this paper is a one-dimensional engine model based on air system bleeding. The relation between the compressor performance and the engine thermodynamic cycle caused by bleeding is analyzed to explore the potential of air system bleeding in improving compressor and engine performance. The results show that if bleeding brings an increase the pressure ratio of compressor, the negative impact on engine specific fuel consumption can be inhibited. If the efficiency of compressor is increased after bleeding, the negative impact on engine thrust can be alleviated. With proper bleeding flow rates, if both the pressure ratio and the efficiency increase at the same time, the negative impact on the engine performance can be eliminated.

Author(s):  
Ioannis Kolias ◽  
Alexios Alexiou ◽  
Nikolaos Aretakis ◽  
Konstantinos Mathioudakis

A mean-line compressor performance calculation method is presented that covers the entire operating range, including the choked region of the map. It can be directly integrated into overall engine performance models, as it is developed in the same simulation environment. The code materializing the model can inherit the same interfaces, fluid models, and solvers, as the engine cycle model, allowing consistent, transparent, and robust simulations. In order to deal with convergence problems when the compressor operates close to or within the choked operation region, an approach to model choking conditions at blade row and overall compressor level is proposed. The choked portion of the compressor characteristics map is thus numerically established, allowing full knowledge and handling of inter-stage flow conditions. Such choking modelling capabilities are illustrated, for the first time in the open literature, for the case of multi-stage compressors. Integration capabilities of the 1D code within an overall engine model are demonstrated through steady state and transient simulations of a contemporary turbofan layout. Advantages offered by this approach are discussed, while comparison of using alternative approaches for representing compressor performance in overall engine models is discussed.


Author(s):  
Adel Ghenaiet

This paper presents an evolutionary approach as the optimization framework to design for the optimal performance of a high-bypass unmixed turbofan to match with the power requirements of a commercial aircraft. The parametric analysis had the objective to highlight the effects of the principal design parameters on the propulsive performance in terms of specific fuel consumption and specific thrust. The design optimization procedure based on the genetic algorithm PIKAIA coupled to the developed engine performance analyzer (on-design and off-design) aimed at finding the propulsion cycle parameters minimizing the specific fuel consumption, while meeting the required thrusts in cruise and takeoff and the restrictions of temperatures limits, engine size and weight as well as pollutants emissions. This methodology does not use engine components’ maps and operates on simplifying assumptions which are satisfying the conceptual or early design stages. The predefined requirements and design constraints have resulted in an engine with high mass flow rate, bypass ratio and overall pressure ratio and a moderate turbine inlet temperature. In general, the optimized engine is fairly comparable with available engines of equivalent power range.


2005 ◽  
Vol 127 (3) ◽  
pp. 525-530 ◽  
Author(s):  
Theodosios Korakianitis ◽  
T. Sadoi

Specification of a turbocharger for a given engine involves matching the turbocharger performance characteristics with those of the piston engine. Theoretical considerations of matching turbocharger pressure ratio and mass flow with engine mass flow and power permits designers to approach a series of potential turbochargers suitable for the engine. Ultimately, the final choice among several candidate turbochargers is made by tests. In this paper two types of steady-flow experiments are used to match three different turbochargers to an automotive turbocharged-intercooled gasoline engine. The first set of tests measures the steady-flow performance of the compressors and turbines of the three turbochargers. The second set of tests measures the steady-flow design-point and off-design-point engine performance with each turbocharger. The test results show the design-point and off-design-point performance of the overall thermodynamic cycle, and this is used to identify which turbocharger is suitable for different types of engine duties.


2015 ◽  
Vol 77 (8) ◽  
Author(s):  
S. F. Zainal Abidin ◽  
M. F. Muhamad Said ◽  
Z. Abdul Latiff ◽  
I. Zahari ◽  
M. Said

There are many technologies that being developed to increase the efficiency of internal combustion engines as well as reducing their fuel consumption.  In this paper, the main area of focus is on cylinder deactivation (CDA) technology. CDA is mostly being applied on multi cylinders engines. CDA has the advantage to improve fuel consumption by reducing pumping losses at part load engine conditions. Here, the application of CDA on 1.6L four cylinders gasoline engine is studied. One-dimensional (1D) engine modeling work is performed to investigate the effect of intake valve strategy on engine performance with CDA. 1D engine model is constructed based on the 1.6L actual engine geometries. The model is simulated at various engine speeds at full load conditions. The simulated results show that the constructed model is well correlated to measured data. This correlated model is then used to investigate the CDA application at part load conditions. Also, the effects on the in-cylinder combustion as well as pumping losses are presented. The study shows that the effect of intake valve strategy is very significant on engine performance. Pumping losses is found to be reduced, thus improve fuel consumption and engine efficiency.


Author(s):  
Daniel Viassolo ◽  
Aditya Kumar ◽  
Brent Brunell

This paper introduces an architecture that improves the existing interface between flight control and engine control. The architecture is based on an on-board dynamic engine model, and advanced control and estimation techniques. It utilizes a Tracking Filter (TF) to estimate model parameters and thus allow a nominal model to match any given engine. The TF is combined with an Extended Kalman Filter (EKF) to estimate unmeasured engine states and performance outputs, such as engine thrust and turbine temperatures. These estimated outputs are then used by a Model Predictive Control (MPC), which optimizes engine performance subject to operability constraints. MPC objective and constraints are based on the aircraft operation mode. For steady-state operation, the MPC objective is to minimize fuel consumption. For transient operation, such as idle-to-takeoff, the MPC goal is to track a thrust demand profile, while minimizing turbine temperatures for extended engine time-on-wing. Simulations at different steady-state conditions over the flight envelope show important fuel savings with respect to current control technology. Simulations for a set of usual transient show that the TF/EKF/MPC combination can track a desired transient thrust profile and achieve significant reductions in peak and steady-state turbine gas and metal. These temperature reductions contribute heavily to extend the engine time-on-wing. Results for both steady state and transient operation modes are shown to be robust with respect to engine-engine variability, engine deterioration, and flight envelope operating point conditions. The approach proposed provides a natural framework for optimal accommodation of engine faults through integration with fault detection algorithms followed by update of the engine model and optimization constraints consistent with the fault. This is a potential future work direction.


Author(s):  
E. J. Szetela ◽  
L. Chiappetta ◽  
C. E. Baker

A conceptual design study was conducted to devise and evaluate techniques for the external vaporization of fuel for use in an aircraft gas turbine with characteristics similar to the Energy Efficient Engine (E3). A second purpose of the study was to select the most favorable fuel vaporization concept. In the study, three candidate concepts were analyzed from the standpoint of fuel thermal stability, integration of the vaporizer system into the aircraft engine, engine and vaporizer dynamic response, startup and altitude restart, engine performance, control requirements, safety, and maintenance. The results of the study indicate that an external vaporization system can be devised for an E3 -type engine with hardware of reasonable size. The hardware can be packaged without increasing the total engine volume and the system is not unduly complex. The selected concept offers potential gains in engine performance in terms of reduced specific fuel consumption and improved engine thrust/weight ratio. The thrust/weight improvement can be traded against vaporization system weight. However, the vaporizer is subject to fouling with deposits formed at the walls exposed to heated fuel.


2014 ◽  
Vol 137 (3) ◽  
Author(s):  
Stefan Ubben ◽  
Reinhard Niehuis

Adjustable diffuser vanes offer an attractive design option for centrifugal compressors applied in industrial applications. However, the knowledge about the impact on compressor performance of a diffuser vane clearance between vane and diffuser wall is still not satisfying. This two-part paper summarizes results of experimental investigations performed with an industrial-like centrifugal compressor. Particular attention was directed toward the influence of the diffuser clearance on the operating behavior of the entire stage, the pressure recovery in the diffuser, and on the diffuser flow by a systematic variation of the parameters diffuser clearance height, diffuser vane angle, radial gap between impeller exit and diffuser inlet, and rotor speed. Compressor map measurements provide a summary of the operating behavior related to diffuser geometry and impeller speed, whereas detailed flow measurements with temperature and pressure probes allow a breakdown of the losses between impeller and diffuser and contribute to a better understanding of relevant flow phenomena. The results presented in Part I show that an one-sided diffuser clearance does not necessarily has a negative impact on the operation and loss behavior of the centrifugal compressor, but instead may contribute to an increased pressure ratio and improved efficiency as long as the diffuser passage is broad enough with respect to the clearance height. The flow phenomena responsible for this detected performance behavior are exposed in Part II, where the results of detailed measurements with pressure probes at diffuser exit and particle image velocimetry (PIV) measurements conducted inside the diffuser channel are discussed. The experimental results are published as an open computational fluid dynamics (CFD) testcase “Radiver 2.”


Author(s):  
Joachim Kurzke

The potential for improving the thermodynamic efficiency of aircraft engines is limited because the aerodynamic quality of the turbomachines has already achieved a very high level. While in the past increasing burner exit temperature did contribute to better cycle efficiency, this is no longer the case with today’s temperatures in the range of 1900...2000K. Increasing the cycle pressure ratio above 40 will yield only a small fuel consumption benefit. Therefore the only way to improve the fuel efficiency of aircraft engines significantly is to increase bypass ratio — which yields higher propulsive efficiency. A purely thermodynamic cycle study shows that specific fuel consumption decreases continuously with increasing bypass ratio. However, thermodynamics alone is a too simplistic view of the problem. A conventional direct drive turbofan of bypass ratio 6 looks very different to an engine with bypass ratio 10. Increasing bypass ratio above 10 makes it attractive to design an engine with a gearbox to separate the fan speed from the other low pressure components. Different rules apply for optimizing turbofans of conventional designs and those with a gearbox. This paper describes various criteria to be considered for optimizing the respective engines and their components. For illustrating the main differences between conventional and geared turbofans it is assumed that an existing core of medium pressure ratio with a two stage high pressure turbine is to be used. The design of the engines is done for takeoff rating because this is the mechanically most challenging condition. For each engine the flow annulus is examined and stress calculations for the disks are performed. The result of the integrated aero-thermodynamic and mechanical study allows a comparison of the fundamental differences between conventional and geared turbofans. At the same bypass ratio there will be no significant difference in specific fuel consumption between the alternative designs. The main difference is in the parts count which is much lower for the geared turbofan than for the conventional engine. However, these parts will be mechanically much more challenging than those of a conventional turbofan. If the bypass ratio is increased significantly above 10, then the geared turbofan becomes more and more attractive and the conventional turbofan design is no longer a real option. The maximum practical bypass ratio for ducted fans depends on the nacelle drag and how the installation problems can be solved.


Author(s):  
Tashfeen Mahmood ◽  
Anthony Jackson ◽  
Vishal Sethi ◽  
Pericles Pilidis

This paper discusses thrust reversing techniques for a separate exhaust high bypass ratio turbofan engine and its effect on aircraft and engine performance. Cranfield University is developing suitable thrust reverser performance models. These thrust reverser performance models will subsequently be integrated within the TERA (Techno-economic Environmental Risk Analysis) architecture thereby allowing for more detailed and accurate representations of aircraft and engine performance during the landing phase of a typical civil aircraft mission. The turbofan engine chosen for this study was CUTS_TF (Cranfield University Twin Spool Turbofan) which is similar to the CFM56-5B4 engine and the information available in the public domain is used for the engine performance analysis along with the Gas Turbine Performance Software, ‘GasTurb 10’ [1]. The CUTEA (Cranfield University Twin Engine Aircraft) which is similar to the Airbus A320 is used alongside with the engine model for the thrust reverser performance calculations. The aim of this research paper is to investigate the effects on aircraft and engine performance characteristics due to the pivoting door type thrust reverser deployment. The paper will look into the overall engine performance characteristics and how the engine components get affected when the thrust reversers come into operation. This includes the changes into the operating point of fan, booster, HP compressor, HP turbine, LP turbine, bypass nozzle and core nozzle. Also, thrust reverser performance analyses were performed (at aircraft/engine system level) by varying the reverser exit area by ± 5% and its effect on aircraft deceleration rate, deceleration time and landing distances were observed.


Author(s):  
Hanna Sara ◽  
David Chalet ◽  
Mickaël Cormerais ◽  
Jean-François Hetet

Since the main interest worldwide of green environment companies is to reduce pollutant emissions, the automotive industry is aiming to improve engine efficiency in order to reduce fuel consumption. Recently, studies have been shifted from upgrading the engine to the auxiliary systems attached to it. Thermal management is one of the successful fields that has shown promise in minimizing fuel consumption and reducing pollutant emissions. Throughout this work, a four-cylinder turbocharged diesel engine model was developed on GT-Power. Also, a thermal code has been developed in parallel on GT-Suite, in which the different parts of the coolant and lubricant circuits were modeled and calibrated to have the best agreement with the temperature profile of the two fluids in the system. Once the model was verified, hot coolant storage, a thermal management strategy, was applied to the system to assess the fuel consumption gain. The storage tank was located downstream the thermostat and upstream the radiator with three valves to control the coolant flow. The place was chosen to avoid negative impact on the cold start-up of the engine when the tank is at the ambient temperature. This strategy was applied on different driving cycles such as the NEDC, WLTC, CADC (urban and highway), and an in-house developed driving cycle. The ambient temperature was varied between −7°C to represent the coldest winter and 20°C. The results of this study summarize the ability of the hot coolant storage strategy in reducing the fuel consumption, and show the best driving cycle that needs to be applied on along with the influence of the different ambient temperatures.


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