Studies on Flow Transition Under Simulated Low Pressure Turbine Conditions Based on a High Order LES Model

Author(s):  
Debasish Biswas ◽  
Tomohiko Jimbo

Boundary layer transition is an important phenomenon experienced by the flow through gas turbine engines. A substantial fraction of the boundary layer on both sides of a gas turbine airfoil may be transitional. The extended transition zone exist due to strong favorable pressure gradients, found on both near the leading edge portion of the suction side and the pressure side, which serve to stabilize the boundary layer and consequently delay the transition process, even under high free-stream turbulence intensity (FSTI) in practical gas turbine. It is very important to properly model and predict the high FSTI transition mechanism, since boundary layer transition leads to substantial increase in friction coefficients and heat transfer rate. Near wall turbulence production is thought to be largely absent in the non-turbulent zone. The intermittent nature of transition need to be taken into account in developing improved transition model. Much has been learned from the to date, but the nature of separated flow transition is still not completely clear, and existing models are still not robust as needed for accurate prediction. Therefore, in the present work a high order LES turbulent model proposed by the author is used to predict the separated flow transition. The experimental data of Volino is chosen for this comparison purpose. In his experimental work, the flow through a single-passage cascade simulator is documented under both high and low FSTI conditions at several different Reynolds numbers. The geometry of the passage (in Volino’s work) corresponds to that of the “Pak-B” airfoil, which is an industry supplied research airfoil that is representative of a modern, aggressive LP turbine design. Volino’s data included a complete documentation of cases with Re as low as 25,000 and also the documentation of turbulent shear stress in the boundary layer under both high and low FSTI.

Author(s):  
S. K. Roberts ◽  
M. I. Yaras

This paper presents a mathematical model for predicting the rate of turbulent spot production. In this model, attached- and separated-flow transition are treated in a unified manner, and the boundary layer shape factor is identified as the parameter with which the spot production rate correlates. The model is supplemented by several correlations to allow for its practical use in the prediction of the length of the transition zone. Secondly, the paper presents a model for the prediction of the location of transition inception in separation-bubbles. The model improves on the accuracy of existing alternatives, and is the first to account for the effects of surface roughness.


Author(s):  
Debasish Biswas

The boundary layer developing on a turbo-machinery blade usually starts as a laminar layer but in most situations it inevitably becomes turbulent. The transition from laminar to turbulent in the boundary layer, which often causes a significant change in operational performance of the machinery, is generally influenced by the free-stream turbulence level, the pressure gradient, and surface curvature, etc. Therefore, boundary layer transition is an important phenomenon experienced by the flow through gas turbine engines. A substantial fraction of the boundary layer on both sides of a gas turbine airfoil may be transitional. The extended transition zone exist due to strong favorable pressure gradients, found on both near the leading edge portion of the suction side and the pressure side, which serve to stabilize the boundary layer and consequently delay the transition process, even under high free-stream turbulence intensity (FSTI) in practical gas turbine. It is very important to properly model and predict the high FSTI transition mechanism, since boundary layer transition leads to substantial increase in friction coefficients and heat transfer rate. Boundary layer separation, which is expected to be a significant problem on the suction side of some high pressure turbine airfoils due to shock-boundary layer interaction, also depends strongly on the state of boundary layer with respect to transition. Acceleration rates, Reynolds numbers and FSTI play very important role in controlling the boundary layer transition on the pressure side of gas turbine airfoils. The main objective of the present work is to study the performance of a high order LES turbulence model in predicting the transitional heat transfer characteristics over turbine vane surface under high pressure turbine flow conditions. In this regard the model is assessed to the precise experimental data where measurements were carried out in moderate temperature using three-vane cascades under steady state conditions. Two types of vane configurations were used in the experiment. The aerodynamic configurations of the two vanes were carefully selected to emphasize fundamental differences in the character of suction surface pressure distributions and the consequent effect on surface heat transfer distributions. In both the experiments and the computations, principle independent parameters (Mach number, Reynolds number, turbulence intensity, and wall-to-gas temperature ratio) were varied over ranges consistent with actual engine operation. The computed results explained measured data very satisfactorily and helped to have a very good understanding of basic mechanism involved in the complex flow behavior and transition from laminar to turbulent flow.


Author(s):  
Heinz-Adolf Schreiber ◽  
Wolfgang Steinert ◽  
Bernhard Küsters

An experimental and analytical study has been performed on the effect of Reynolds number and free-stream turbulence on boundary layer transition location on the suction surface of a controlled diffusion airfoil (CDA). The experiments were conducted in a rectilinear cascade facility at Reynolds numbers between 0.7 and 3.0×106 and turbulence intensities from about 0.7 to 4%. An oil streak technique and liquid crystal coatings were used to visualize the boundary layer state. For small turbulence levels and all Reynolds numbers tested the accelerated front portion of the blade is laminar and transition occurs within a laminar separation bubble shortly after the maximum velocity near 35–40% of chord. For high turbulence levels (Tu > 3%) and high Reynolds numbers transition propagates upstream into the accelerated front portion of the CDA blade. For those conditions, the sensitivity to surface roughness increases considerably and at Tu = 4% bypass transition is observed near 7–10% of chord. Experimental results are compared to theoretical predictions using the transition model which is implemented in the MISES code of Youngren and Drela. Overall the results indicate that early bypass transition at high turbulence levels must alter the profile velocity distribution for compressor blades that are designed and optimized for high Reynolds numbers.


Author(s):  
Michael P. Schultz ◽  
Ralph J. Volino

An experimental investigation has been carried out on a transitional boundary layer subject to high (initially 9%) free-stream turbulence, strong acceleration K=ν/Uw2dUw/dxas high as9×10-6, and strong concave curvature (boundary layer thickness between 2% and 5% of the wall radius of curvature). Mean and fluctuating velocity as well as turbulent shear stress are documented and compared to results from equivalent cases on a flat wall and a wall with milder concave curvature. The data show that curvature does have a significant effect, moving the transition location upstream, increasing turbulent transport, and causing skin friction to rise by as much as 40%. Conditional sampling results are presented which show that the curvature effect is present in both the turbulent and non-turbulent zones of the transitional flow.


1997 ◽  
Vol 119 (3) ◽  
pp. 420-426 ◽  
Author(s):  
R. J. Volino ◽  
T. W. Simon

Measurements from heated boundary layers along a concave-curved test wall subject to high (initially 8 percent) free-stream turbulence intensity and strong (K = (ν/U∞2) dU∞/dx) as high as 9 × 10−6) acceleration are presented and discussed. Conditions for the experiments were chosen to roughly simulate those present on the downstream half of the pressure side of a gas turbine airfoil. Mean velocity and temperature profiles as well as skin friction and heat transfer coefficients are presented. The transition zone is of extended length in spite of the high free-stream turbulence level. Transitional values of skin friction coefficients and Stanton numbers drop below flat-plate, low-free-stream-turbulence, turbulent flow correlations, but remain well above laminar flow values. The mean velocity and temperature profiles exhibit clear changes in shape as the flow passes through transition. To the authors’ knowledge, this is the first detailed documentation of a high-free-stream-turbulence boundary layer flow in such a strong acceleration field.


Author(s):  
Jonathan H. Watmuff

Experiments are described in which well-defined FSN (Free Stream Nonuniformity) distributions are introduced by placing fine wires upstream of the leading edge of a flat plate. Large amplitude spanwise thickness variations are present in the downstream boundary layer resulting from the interaction of the laminar wakes with the leading edge. Regions of elevated background unsteadiness appear on either side of the peak layer thickness, which share many of the characteristics of Klebanoff modes, observed at elevated Free Stream Turbulence (FST) levels. However, for the low background disturbance level of the free stream, the layer remains laminar to the end of the test section (Rx ≈ l.4×106) and there is no evidence of bursting or other phenomena associated with breakdown to turbulence. A vibrating ribbon apparatus is used to demonstrate that the deformation of the mean flow is responsible for substantial phase and amplitude distortion of Tollmien-Schlichting (TS) waves. Pseudo-flow visualization of hot-wire data shows that the breakdown of the distorted waves is more complex and occurs at a lower Reynolds number than the breakdown of the K-type secondary instability observed when the FSN is not present.


Author(s):  
Alan D. Henderson ◽  
Gregory J. Walker ◽  
Jeremy D. Hughes

The influence of free-stream turbulence on wake dispersion and boundary layer transition processes has been studied in a 1.5-stage axial compressor. An inlet grid was used to produce turbulence characteristics typical of an embedded stage in a multistage machine. The grid turbulence strongly enhanced the dispersion of inlet guide vane (IGV) wakes. This modified the interaction of IGV and rotor wakes, leading to a significant decrease in periodic unsteadiness experienced by the downstream stator. These observations have important implications for the prediction of clocking effects in multistage machines. Boundary layer transition characteristics on the outlet stator were studied with a surface hot-film array. Observations with grid turbulence were compared with those for the natural low turbulence inflow to the machine. The transition behavior under low turbulence inflow conditions with the stator blade element immersed in the dispersed IGV wakes closely resembled the behavior with elevated grid turbulence. It is concluded that with appropriate alignment, the blade element behavior in a 1.5-stage axial machine can reliably indicate the blade element behavior of an embedded row in a multistage machine.


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