scholarly journals Prediction of 3-D Viscous Flow of Centrifugal Impeller With Tip-Clearance: Part 2 — Mixed-Flow Water Pump

1997 ◽  
Author(s):  
E. Y. K. Ng
Keyword(s):  
Static Pressure ◽  
Internal Flow ◽  
Tip Clearance ◽  
Fine Tuning ◽  
Navier Stokes ◽  
Centrifugal Impeller ◽  
Mixed Flow ◽  
Static Pressure Distribution ◽  
Time Marching ◽  
Flow Pump

This paper describes an extension of 3D time-marching compressible Navier-Stokes solver (Part 1) for an incompressible application through the pseudo-compressibility technique suggested by Chorin. Effect of tip clearances on the mixed-flow pump is investigated. Static pressure distribution and intricate internal flow pattern is reasonably well predicted. Fine-tuning of the pseudo-compressibility parameter and grid size is required for improve convergence and stability.

Transient characteristics of internal flow fields of mixed-flow pump with different tip clearances under stall condition

2020 ◽  
pp. 095765092096225
Author(s):  
Leilei Ji ◽  
Wei Li ◽  
Weidong Shi ◽  
Ramesh Agarwal
Keyword(s):  
Swirling Flow ◽  
Internal Flow ◽  
Flow Fields ◽  
Design Flow ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Mixed Flow ◽  
Transient Characteristics ◽  
Initial Starting ◽  
Flow Pump

This paper investigates the influence of different tip clearances on the transient characteristics of mixed-flow pump under stall condition. The instantaneous internal flow fields of mixed-flow pump with four tip clearances (0.2 mm, 0.5 mm, 0.8 mm and 1.1 mm) are explored by conducting unsteady time accurate simulations. Reynolds-averaged Navier-Stokes (RANS) equations are employed in the simulations and the results of computations are compared with experimental data. The results show that the pump head decreases by 22.1% and the pump efficiency drops by 13.9% at design flow condition when the impeller tip clearance increases from 0.2 mm to 1.1 mm. The swirling flow occurs in the inlet pipe of the mixed-flow pump with different tip clearances under stall condition, and the initial starting point of the swirling flow gets further away from the impeller inlet with increase in tip clearance because of increase in circumferential velocity and change in momentum of the tip leakage flow (TLF). The high turbulent eddy dissipation (TED) regions in the flow are attributed to the TLF, swirling flow, back flow and stall vortex, and their intensity are affected by the change in tip clearance. The oscillating trend of time domain distribution of TED enhances first and then decreases with increase in tip clearance and it exhibits a propagation feature under the effect of stall vortex, while most of the energy in the frequency domain remains concentrated in the low frequency part under stall condition.

Influence of tip leakage flow and inlet distortion flow on a mixed-flow pump with different tip clearances within the stall condition

2019 ◽  
Vol 234 (4) ◽  
pp. 433-453 ◽  
Author(s):  
Leilei Ji ◽  
Wei Li ◽  
Weidong Shi
Keyword(s):  
Internal Flow ◽  
Energy Performance ◽  
Rotating Stall ◽  
Design Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Mixed Flow ◽  
Tip Leakage ◽  
Flow Pump

In order to investigate the effect of impeller tip clearance on internal flow fields and the rotating stall inception impacted by tip leakage vortex and inlet unsteady flow in a mixed-flow pump, mixed-flow pump models with tip clearances of 0.5 mm, 0.8 mm, and 1.1 mm were numerically calculated, and then the energy performance curves and internal flow structures were obtained and compared. The results show that the pump efficiency and the internal flow fields of numerical calculation are in good agreement with experimental results at design flow rate and near-stall condition. A portion of the positive slope segment appears in the energy performance curves under different tip clearances. The lowest head of the mixed-flow pump in the positive slope region decreases with the increase of the tip clearance while the highest head shows an opposite situation indicating that mixed-flow pumps are easier to stall under small tip clearance. At the design flow rate condition, the tip leakage vortex is relatively stable under different tip clearances and appears as a “snail shell” shape, whereas in rotating stall conditions, the “snail shell” shape disappear and the tip leakage flow on blade front forms a “flat” vortex structure. The inlet swirl flow not only affects the tip leakage flow in rotating stall conditions under different tip clearances, but also blocks the fluid from the inlet pipe. Under the circumstance of the same tip clearance, the main frequency amplitude of pressure pulsation coefficient gradually shifts away from blade passing frequency (96.67 Hz) to the axial frequency (24.17 Hz) when the pump operates in the stall condition.

Effect of Tip Clearance on Rotating Stall in a Mixed-Flow Pump

2019 ◽  
Author(s):  
Wei Li ◽  
Ramesh K. Agarwal ◽  
Ling Zhou ◽  
Enda Li ◽  
Leilei Ji
Keyword(s):  
Flow Separation ◽  
Internal Flow ◽  
Energy Performance ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pump Efficiency ◽  
Mixed Flow ◽  
Performance Curves ◽  
Flow Pump

Abstract The non-uniform disturbance in the circumferential direction is the main cause for the occurrence of rotating stall in turbomachinery. In order to study the effect of tip clearance leakage flow on rotating stall, the mixed-flow pump models with different tip clearances are numerically simulated, and then the energy performance curves and internal flow structures are obtained and compared. The results show that the computed pump efficiency and the internal flow field of the pump from numerical simulation are in good agreement with the experimental results. A saddle region appears in the energy performance curves of the three tip clearances, and with decrease in tip clearance, the head and efficiency of the mixed-flow pump increase and the critical stall point shifts, and the stable operating range of the mixed-flow pump decreases, which indicates that the mixed-flow pump stalls easily for smaller tip clearance. Under the deep stall condition, the influence of the leakage flow in the end wall area increases gradually with decrease in clearance. For small clearance, the leakage flow moves away from the suction surface to some distance to form a number of leakage vortex strips with the mainstream flow and flows over the leading edge of the next blade and then flows downstream into different flow passages, generating backflow and secondary flow separation at the blade inlet, which seriously damages the spatial structure of the inlet flow. This results in the earlier occurrence of stall. With increase in clearance, the leakage vortex develops along the radial direction towards the middle of the flow channel and large flow separation occurs in the downstream channel, which induces deep stall. For 0.8mm clearance, the whole impeller outlet passage is almost blocked by the backflow of the guide vane inlet, and a deep stall is induced.

Effect of Tip Clearance on Rotating Stall in A Mixed-Flow Pump

2021 ◽  
pp. 1-39
Author(s):  
Wei Li ◽  
Leilei Ji ◽  
Enda Li ◽  
Ling Zhou ◽  
Ramesh Agarwal
Keyword(s):  
Flow Separation ◽  
Internal Flow ◽  
Energy Performance ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pump Efficiency ◽  
Mixed Flow ◽  
Performance Curves ◽  
Flow Pump

Abstract The non-uniform disturbance in circumferential direction is main cause for occurrence of rotating stall in turbomachinery. In order to study the effect of tip clearance leakage flow on rotating stall, mixed-flow pump models with different tip clearances are simulated and energy performance curves and internal flow structures are obtained and compared. The results show that the computed pump efficiency and the internal flow field of the pump are in good agreement with experimental results. A saddle region appears in energy performance curves of three tip clearances and with decrease in tip clearance, the head and efficiency of mixed-flow pump increase and critical stall point shifts and stable operating range of mixed-flow pump decreases, which indicates that mixed-flow pump stalls easily for smaller tip clearance. Under deep stall condition, influence of leakage flow in end wall area increases gradually with decrease in clearance. For small clearance, the leakage flow moves away from suction surface to some distance to form number of leakage vortex strips with mainstream flow and flows over the leading edge of next blade and then flows downstream into different flow passages generating back flow and secondary flow separation at the blade inlet, which seriously damages the spatial structure of inlet flow. This results in earlier occurrence of stall. With increase in clearance, the leakage vortex develops along radial direction towards middle of flow channel and large flow separation occurs in downstream channel which induces deep stall.

Numerical Simulation of Three Dimensional Flow in Large Mixed-Flow Pump System

2011 ◽  
Author(s):  
Fan Yang ◽  
Chao Liu ◽  
Fangping Tang
Keyword(s):  
Pressure Distribution ◽  
Model Test ◽  
Static Pressure ◽  
Three Dimensional ◽  
Mixed Flow ◽  
Three Dimensional Flow ◽  
Pump System ◽  
Static Pressure Distribution ◽  
Calculation Results ◽  
Flow Pump

The three-dimensional flow inside a mixed-flow pump system was simulated by using CFX software. The Shear Stress Transport turbulent equation which combined k-ε and k-ω turbulent model was applied. The flow field in volute and discharge passage of the pump system was obtained and the hydraulic performances of the pump system were predicted. The velocity and pressure distribution in pump system were analyzed. From the calculation results it is evident that the flow in the double helix volute passage is a spiral movement combining axial and rotary flow; the static pressure distribution in the volute is symmetric; the uniformity of axial velocity distribution and velocity-weighted average swirl angle at the outlet section are relatively low; and static pressure distribution on pump blade surface is regular with higher static pressure on pressure side and lower one on the suction side. The axial forces decrease gradually with the decrease of lifting head and the radial forces decrease first and then increase. A model test of the pump system was conducted to verify the calculation results. The pressure fluctuation at certain sections of the pump system was measured from the model test. A good agreement was found for lifting head between calculated and measured results. While the deviation of the efficiency between calculated and measured results does exist in non design points which need to be improved.

Effect of Tip Clearance on Suction Performance at Different Flow Rates in a Mixed Flow Pump

2014 ◽  
Author(s):  
Yo Han Jung ◽  
Young Uk Min ◽  
Jin Young Kim
Keyword(s):  
Performance Test ◽  
Stokes Equations ◽  
Flow Characteristics ◽  
Tip Clearance ◽  
Low Flow ◽  
Tip Leakage Flow ◽  
Mixed Flow ◽  
Flow Rates ◽  
Suction Performance ◽  
Flow Pump

This paper presents a numerical investigation of the effect of tip clearance on the suction performance and flow characteristics at different flow rates in a vertical mixed-flow pump. Numerical analyses were carried out by solving three-dimensional Reynolds-averaged Navier-Stokes equations. Steady computations were performed for three different tip clearances under noncavitating and cavitating conditions at design and off-design conditions. The pump performance test was performed for the mixed-flow pump and numerical results were validated by comparing the experimental data for a system characterized by the original tip clearance. It was shown that for large tip clearance, the head breakdown occurred earlier at the design and high flow rates. However, the head breakdown was quite delayed at low flow rate. This resulted from the cavitation structure caused by the tip leakage flow at different flow rates.

scholarly journals Study of Internal Flows in a Mixed-Flow Pump Impeller at Various Tip Clearances Using 3D Viscous Flow Computations

1990 ◽  
Author(s):  
Akira Goto
Keyword(s):  
Reverse Flow ◽  
Three Dimensional ◽  
Interaction Mechanism ◽  
Secondary Flows ◽  
Wake Flow ◽  
Navier Stokes ◽  
Tip Leakage Flow ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Flow Pump

The complex three-dimensional flow fields in a mixed-flow pump impeller are investigated by applying the incompressible version of the Dawes’ 3D Navier-Stokes code. The applicability of the code is confirmed by comparison of computations with a variety of experimentally measured jet-wake flow patterns and overall performances at four different tip clearances including the shrouded case. Based on the computations, the interaction mechanism of secondary flows and the formation of jet-wake flow are discussed. In the case of large tip clearances, the reverse flow caused by tip leakage flow is considered to be the reason for the thickening of the casing boundary layer followed by the deterioration of the whole flow field.

scholarly journals Numerical Study of the Internal Flow Field of a Centrifugal Impeller

1994 ◽  
Author(s):  
Mou-jin Zhang ◽  
Chuan-gang Gu ◽  
Yong-miao Miao
Keyword(s):  
Flow Field ◽  
Stokes Equations ◽  
Numerical Study ◽  
Three Dimensional ◽  
Simple Algorithm ◽  
Internal Flow ◽  
Staggered Grid ◽  
Navier Stokes ◽  
Centrifugal Impeller ◽  
High Reynolds

The complex three-dimensional flow field in a centrifugal impeller with low speed is studied in this paper. Coupled with high–Reynolds–number k–ε turbulence model, the fully three–dimensional Reynolds averaged Navier–Stokes equations are solved. The Semi–Implicit Method for Pressure–Linked Equations (SIMPLE) algorithm is used. And the non–staggered grid arrangement is also used. The computed results are compared with the available experimental data. The comparison shows good agreement.

scholarly journals 3-D Viscous Flow Analysis of a Mixed Flow Pump Impeller

2001 ◽  
Vol 7 (1) ◽  
pp. 53-63 ◽  
Author(s):  
Steven M. Miner
Keyword(s):  
Static Pressure ◽  
Stokes Equations ◽  
Leading Edge ◽  
Flow Coefficient ◽  
Design Parameters ◽  
Design Environment ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Flow Pump

This paper presents the results of a study using a coarse grid to analyze the flow in the impeller of a mixed flow pump. A commercial computational fluid dynamics code (FLOTRAN) is used to solve the 3-D Reynolds Averaged Navier Stokes equations in a rotating cylindrical coordinate system. The standardk-εturbulence model is used. The mesh for this study uses 26,000 nodes and the model is run on a SPARCstation 20. This is in contrast to typical analyses using in excess of 100,000 nodes that are run on a super computer platform. The smaller mesh size has advantages in the design environment. Stage design parameters are, rotational speed 1185 rpm, flow coefficientφ=0.116, head coefficientψ=0.094, and specific speed 2.01 (5475 US). Results for the model include circumferentially averaged results at the leading and trailing edges of the impeller, and analysis of the flow field within the impeller passage. Circumferentially averaged results include axial and tangential velocities, static pressure, and total pressure. Within the impeller passage the static pressure and velocity results are presented on surfaces from the leading edge to the trailing edge, the hub to the shroud, and the pressure surface to the suction surface. Results of this study are consistent with the expected flow characteristics of mixed flow impellers, indicating that small CFD models can be used to evaluate impeller performance in the design environment.

Performance of a Mixed Flow Pump with Varying Tip Clearance: Part 2

1996 ◽  
Vol 210 (4) ◽  
pp. 319-327 ◽  
Author(s):  
S Soundranayagam ◽  
T K Saha
Keyword(s):  
Close Agreement ◽  
Tip Clearance ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Mixed Flow ◽  
Loss Distribution ◽  
Specific Speed ◽  
Flow Pump ◽  
Relative Flow

Measurements in a mixed flow pump of non-dimensional specific speed k = 1.89 [ NS = 100 r/min (metric)] are analysed to give loss distribution and local hydraulic efficiencies at different flowrates and values of tip clearance. Fairly close agreement is obtained between the relative flow angles leaving the blading as predicted by simple deviation and slip models and derived from the measurements. The head developed is broken up into two parts: that contributed by Coriolis action and that associated with blade circulation. It is suggested that lift coefficients based on blade circulation are of limited value in selecting blade profiles. The variation of pump efficiency with tip clearance is greater than that reported for centrifugal pumps.

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