Turbocharging a Medium Speed Diesel Engine to Suit Different Applications

Author(s):  
Andrei Ludu ◽  
Gernot Athenstaedt ◽  
Stephen G. Dexter

Abstract The turbocharger match plays a key role for a successfully developed engine. Properly matched turbochargers ensure a good gas exchange, the right air flow rates, and air-fuel ratios as required for the combustion fine tuning. AVL LIST GmbH in Graz, Austria, starting from a blank computer display, designed, developed and tested a medium speed diesel engine to cover three applications: power generation, marine propulsion and drilling rig drive. The 12 cylinder vee engine has 2370 HP rated power at 1500 rpm rated engine speed. For the drilling rig drive application 8% torque backup at low engine speed is available. The turbocharging challenge was to specify a turbocharger to suit all three applications. Thus, the turbocharger operation ranged from the constant engine speed operation for power generation, to variable engine speed operation for marine propulsion and with torque backup for the drilling rig drive application. The paper reports test results which demonstrate that AVL could match the engine over a wide application range. The engine performance and system layout calculations performed prior to testing were validated by tests. The engine performance software used is presented. A special emphasis is placed on the implementation, operation and impact of a bypass and waste-gate system as an aid to match the turbocharger for the engine operation with torque back-up.

2015 ◽  
Vol 1115 ◽  
pp. 480-483
Author(s):  
Khairil ◽  
Sulaiman Thalib ◽  
Dan Turmizi

Kepayang is a plant commonly found in tropical regions especially in Aceh, which has not been optimally used by local people. Based on traditional processes, kepayang seeds are potentially capable of producing oil. The objective of this research is to examined the effects of specific fuel consumption, power generation, and the thermal efficiency on engine performance by using kepayang seeds oil. The problem will be evaluated the effect of variations of biodiesel fuel (B-0, B-10 and B-20) and variation engine rotation on the diesel engine performance. In order to perform this research, the Yanmar TS-50 engine which had rotation of 2400 rpm and maximum power of 2 kW was selected. By examining the result of the research it was concluded that there were not significant effects of varied fuel consumption on the low speed (1000 rpm to 1800 rpm) engine rotation. However for engine speed more than 1800 rpm there were somewhat effects of them on engine performance. It is evident that at the engine rotation of 2000 rpm, the fuel consumption of biodiesel (B-20) and the power generated were lower than compare to biodiesel (B-10 and B-0). On the other hand, the thermal efficiency for biodiesel (B-20) was higher than compared to other biodiesel (B-10 and B-0).


2020 ◽  
Vol 8 (10) ◽  
pp. 747
Author(s):  
Vladimir Pelić ◽  
Tomislav Mrakovčić ◽  
Vedran Medica-Viola ◽  
Marko Valčić

The energy efficiency and environmental friendliness of medium-speed marine diesel engines are to be improved through the application of various measures and technologies. Special attention will be paid to the reduction in NOx in order to comply with the conditions of the MARPOL Convention, Annex VI. The reduction in NOx emissions will be achieved by the application of primary and secondary measures. The primary measures relate to the process in the engine, while the secondary measures are based on the reduction in NOx emissions through the after-treatment of exhaust gases. Some primary measures such as exhaust gas recirculation, adding water to the fuel or injecting water into the cylinder give good results in reducing NOx emissions, but generally lead to an increase in fuel consumption. In contrast to the aforementioned methods, the use of an earlier inlet valve closure, referred to in the literature as the Miller process, not only reduces NOx emissions, but also increases the efficiency of the engine in conjunction with appropriate turbochargers. A previously developed numerical model to simulate diesel engine operation is used to analyse the effects of the Miller process on engine performance. Although the numerical model cannot completely replace experimental research, it is an effective tool for verifying the influence of various input parameters on engine performance. In this paper, the effect of an earlier closing of the intake valve and an increase in inlet manifold pressure on fuel consumption, pressure and temperature in the engine cylinder under steady-state conditions is analysed. The results obtained with the numerical model show the justification for using the Miller processes to reduce NOx emissions and fuel consumption.


Author(s):  
Fan Su ◽  
Malcolm Payne ◽  
Manuel Vazquez ◽  
Peter Eggleton ◽  
Alex Vincent

Biodiesel blends were prepared by mixing low sulphur #2 diesel and biodiesel of two origins (canola and frying oil) at two different concentrations (5% and 20%). They were tested in a single-cylinder four-stroke medium-speed diesel engine under three engine modes representing idle, about 50% power and full load conditions. Engine performance and emissions data obtained with the blends were compared to that of engine running with the #2 diesel. Results indicated that the 5% blends could maintain engine power and fuel economy. Frying oil based B5 provided more significant reductions on CO, THC and PM emissions and increments on NOx emissions as compared with that of the canola B5 fuel. The 20% blends reduce engine CO, PM and smoke emissions, but increase NOx emissions by up to approximately 8%. Engine cylinder pressure and injection pressure data was also collected to provide additional information for evaluation of fuel economy and emissions benefits of using the blends.


Author(s):  
Shigeto Yamamoto ◽  
Hiroshi Sakita ◽  
Masaaki Takiguchi ◽  
Shinichi Sasaki

Abstract The deformation of the cylinder liner of a diesel engine in actual operation have been measured by the means of a rotary piston, and the deformation has been compared with those measured statically at room temperature. As a result, it is found that the deformation of the liner in engine operation is hardly affected by the deformation at room temperature, but it follows the deformation of the cylinder block where the liner is inserted. It is also found as follows: The deformation of the liner upper portion varies according to the head bolts and the engine load, while the effect of the cylinder pressure is insignificant. The deformation at the middle of the liner changes mainly by the thermal expansion in the thrust direction, while the deformation at the lower portion is not affected by the engine speed or the load.


1989 ◽  
Vol 111 (3) ◽  
pp. 516-520 ◽  
Author(s):  
B. D. Hsu ◽  
G. L. Leonard ◽  
R. N. Johnson

Coal-water-slurry (CWS) engine tests designed to evaluate a new accumulator-based injection system are described in this paper. The new injection system was found to improve CWS burnout considerably at both full and part engine loads. The peak cylinder firing pressure when operating with CWS was no higher than when operating with diesel oil. These data demonstrate the improved engine performance that can be achieved with the accumulator-based injection system.


Author(s):  
Junfeng Yang ◽  
Monica Johansson ◽  
Valeri Golovitchev

A comparative study on engine performance and emissions (NOx, soot) formation has been carried out for the Volvo D12C diesel engine fueled by Rapeseed Methyl Ester, RME and conventional diesel oil. The combustion models, used in this paper, are the modifications of those described in [1–2]. After the compilation of liquid properties of RME specified as methyl oleate, C19H36O2, making up 60% of RME. The oxidation mechanism has been compiled based on methyl butanoate ester, mb, C5H10O2 oxidation model [3] supplemented by the sub-mechanisms for two proposed fuel constituent components, methyl decanoate, md, C11H22O2, n-heptane, C7H16, and soot and NOx formations reduced and “tuned” by using the sensitivity analysis. A special global reaction was introduced to “crack” the main fuel into constituent components, md, mb and propyne, C3H4, to reproduce accurately the proposed RME chemical formula. The sub-mechanisms were collected in the general one consisting of 99 species participating in 411 reactions. The combustion mechanism was validated using shock-tube ignition-delay data at diesel engine conditions and flame propagation speeds at atmospheric conditions. The engine simulations were carried out for Volvo D12C engine fueled both RME and conventional diesel oil. The numerical results illustrate that in the case of RME, nearly 100% combustion efficiency was predicted when the cumulative heat release, was compared with the RME LHV, 37.2 kJ/g.. To minimize NOx emissions, the effects of 20–30% EGR levels depending on the engine loads and different injection strategies were analyses. To confirm the optimal engine operation conditions, a special technique based on the time-transient parametric φ-T maps [4] has been used.


Author(s):  
Girish Parvate-Patil ◽  
Manuel Vasquez ◽  
Malcolm Payne

This paper emphasizes on the effects of different biodiesels and diesel on; heat release, ignition delay, endothermic and exothermic reactions, NOx, fuel injection pressure due to the fuel’s modulus of elasticity and cylinder pressure. Two 100% biodiesel and its blends of 20% with of low sulfur #2 diesel, and #2 diesel are tested on a single cylinder diesel engine under full load condition. Engine performance and emissions data is obtained for 100% and 20% biodiesels blends and #2 diesel. Testes were conducted at Engine Systems Development Centre, Inc. (ESDC) to evaluate the effects of biodiesel and its blends on the performance and emissions of a single-cylinder medium-speed diesel engine. The main objective of this work was to gain initial information and experience about biodiesel for railway application based on which biodiesel and its blends could be recommended for further investigation on actual locomotives.


2020 ◽  
Vol 143 (3) ◽  
Author(s):  
Nikolaos Planakis ◽  
George Papalambrou ◽  
Nikolaos Kyrtatos

Abstract This work addresses the design and experimental implementation in real-time of an integrated predictive load-split management system for the transient and fluctuating propeller load sharing. Control-oriented modeling of the power system was performed based on experimental data gathered from the hybrid plant and on first principles for the diesel engine behavior and battery charging. Propulsion plant and environmental disturbance models are developed to simulate realistic marine load application. A nonlinear model predictive control (NMPC) scheme is proposed for the optimal transient power-split problem of a hybrid diesel-electric marine propulsion plant. The NMPC scheme directly controls the torque output of the diesel engine and the electric motor/generator ensuring that certain constraints concerning the system overloading are met, avoiding fast accelerations and load fluctuations of the diesel engine that affect engine performance. To achieve offset-free model predictive control (MPC) control, an observer is developed to provide the propeller law parameter to the NMPC for load estimation. The control system was experimentally tested in real-time operation. Results showed that controller rejected load disturbances and maintained the desired rotational speed of the powertrain as well as the desirable state of charge (SOC) in battery within the power plant limits, achieving smooth power transitions and mitigation of power fluctuations of the diesel engine.


2018 ◽  
Vol 225 ◽  
pp. 04025
Author(s):  
Mohd. Herzwan Hamzah ◽  
Azri Alias ◽  
Rizalman Mamat ◽  
Abdul Adam Abdullah ◽  
Agung Sudrajad ◽  
...  

Fossil fuel is non-renewable energy. This type of energy sources are widely used in many critical areas such as industrial application and vehicle application. Realizing this fact, many researches are conducted to produce alternative energy sources to reduce the dependence to fossil fuel for energy generation. As for example, fuels that produced from natural sources such as palm, rapeseed and jathropa are commonly used as alternative fuel especially for transportation purpose. Apart from natural sources, waste source such as used tires also can be utilized to produce alternative fuel. In this paper, the engine performance of diesel engine operating with unblended tire derived fuel (TDF) are analyzed and compared to diesel fuel. The experiment is conducted using a single cylinder, direct injection diesel engine. The engine operates at variable engine speed while constant load exerted to the engine. The performance parameters that are analyzed in the experiment includes engine power, engine torque, combustion pressure and exhaust gas temperature. Results from the experiment shows that diesel engine can operate with unblended TDF. However, TDF is not suitable for high engine speed applications. Furthermore, TDF produce lower performance output compared to diesel fuel.


2019 ◽  
Vol 42 ◽  
pp. e43882
Author(s):  
Omar Seye ◽  
Rubem Cesar Rodrigues Souza ◽  
Ramon Eduardo Pereira Silva ◽  
Robson Leal da Silva

This paper evaluates internal combustion engine performance parameters (Specific Fuel Consumption and engine torque) and pollutant emissions (O2, CO, and NOX), and also, provide an assessment of economic viability for operation in Amazonas state. Power supply to the communities in the Amazon region has as characteristics high costs for energy generation and low fare. Extractive activities include plenty of oily plant species, with potential use as biofuel for ICE (Diesel cycle) to obtain power generation together with pollutant emission reduction in comparison to fossil fuel. Experimental tests were carried out with five fuel blends (crude palm oil) and diesel, at constant angular speed (2,500 RPM – stationary regime), and four nominal engine loads (0%, 50%, 75%, and 100%) in a test bench dynamometer for an engine-driven generator for electrical-power, 4-Stroke internal combustion engine, Diesel cycle. Main conclusions are: a) SFC and torque are at the same order of magnitude for PO-00 (diesel) and PO-xx at BHP50/75/100%; b) O2 emissions show consistent decreasing behavior as BHP increases, compatible to a rich air-fuel ratio (λ > 1) and, at the same BHP condition, O2 (%) is slightly lower for higher PO-xx content; c) The CO emissions for PO-00 consistently decrease while the BHP increases, as for PO-xx those values present a non-linear behavior; at BHP75%-100_loads, CO emissions are higher for PO-20 and PO-25 in comparison to PO-00; d) The overall trend for NOX emissions is to increase, the higher the BHP; In general, NOx emissions are lower for PO-xx in comparison to PO-00, except for PO-10 which presents slightly higher values than PO-00 for all BHP range; e) Assessment on-trend costs indicates that using palm oil blends for Diesel engine-driven generators in the Amazon region is economically feasible, with an appropriate recommendation for a rated power higher than 800 kW.


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