Effects of Slot Bleed Injection Over a Contoured End Wall on Nozzle Guide Vane Cooling Performance: Part II — Thermal Measurements

Author(s):  
Steven W. Burd ◽  
Cynthia J. Satterness ◽  
Terrence W. Simon

Endwall heat transfer has become a major issue in the design of the inlet nozzle guide vane region of modern gas turbine engines. To compensate for high rates of convective heat transfer and the uncertain flow pattern along endwall surfaces, coolant flows are often excessive and distributed in a less than optimum fashion. In many instances, coolant is carried away or mixed into the core flow by the secondary flows without being effective. There is a need for more effective cooling concepts. In this paper, the results of an experimental study examining the thermal performance of bleed injection through an inclined slot positioned upstream of the nozzle airfoil leading edge plane are presented. This paper demonstrates that this type of combustor bleed cooling is a promising cooling concept. Testing is performed in a large-scale, guide vane cascade comprised of three airfoils between one contoured and one flat endwall. The Reynolds number, based upon approach velocity and true chord length, is 350,000 and the approach flow is with large-scale, high-intensity (9.5%) turbulence. Combustor bleed cooling flow is injected ahead of a contoured endwall with bleed-to-core mass flow ratios as high as 6%. Measurements are taken to document core flow temperature distributions at several axial positions within the cascade to evaluate surface adiabatic effectiveness values and local heat transfer coefficients. This film cooling arrangement offers significant thermal protection. The coolant is shown to provide thermal protection over most of the endwall as well as portions of the pressure and suction surfaces of the airfoils. To achieve this coverage, combustor bleed flow must be strong enough to overcome the influence of endwall region secondary flows.

Author(s):  
Arun Kumar Pujari ◽  
Bhamidi Prasad ◽  
Nekkanti Sitaram

Experimental and computational heat transfer investigations are reported in the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two dimensional five-vane cascade having four passages. Each vane has a chord length of 228 mm and the pitch distance between the vanes is 200 mm. The vane internal surface is cooled by dry air supplied through the two impingement inserts: the front and the aft. The mass flow through the impingement chamber is varied, for a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by computations carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined along the leading edge and the mid span region from the computational data.


Author(s):  
Hans Reiss ◽  
Albin Bölcs

Film cooling and heat transfer measurements were carried out on a cooled nozzle guide vane in a linear cascade, using a transient liquid crystal technique. Three flow conditions were realized: the nominal operating condition of the vane with an exit Reynolds number of 1.47e6, as well as two lower flow conditions: Re2L = 1.0e6 and 7.5e5. The vane model was equipped with a single row of inclined round film cooling holes with compound angle orientation on the suction side. Blowing ratios ranging form 0.3 to 1.5 were covered, all using foreign gas injection (CO2) yielding an engine-representative density ratio of 1.6. Two distinct states of the incoming boundary layer onto the injection station were compared, an undisturbed laminar boundary layer as it forms naturally on the suction side, and a fully turbulent boundary layer which was triggered with a trip wire upstream of injection. The aerodynamic flow field is characterized in terms of profile Mach number distribution, and the associated heat transfer coefficients around the uncooled airfoil are presented. Both detailed and spanwise averaged results of film cooling effectiveness and heat transfer coefficients are shown on the suction side, which indicate considerable influence of the state of the incoming boundary layer on the performance of a film cooling row. The influence of the mainstream flow condition on the film cooling behavior at constant blowing ratio is discussed for three chosen injection regimes.


Author(s):  
K. S. Chana

It has been shown that the secondary flows present within turbine nozzle guide vanes have a marked effect on heat transfer. The horse-shoe and passage vortices, for example, have a major impact on platform and vane suction surface heat transfer. To investigate these effects further, heat transfer and aerodynamic measurements have been made on an annular transonic turbine nozzle guide vane ring, with three different platform geometries. The measurements were taken in the Isentropic Light Piston test facility at RAE Pyestock at representative values of engine Reynolds number, Mach number and freestream gas-to-wall temperature ratio. This paper compares and discusses the measured platform and vane suction surface Nusselt and Mach number distributions for the three different endwall profiles. Comparisons with theoretical flow and heat transfer predictions are presented.


2021 ◽  
Author(s):  
Mahmood Alqefl ◽  
Kedar Nawathe ◽  
Pingting Chen ◽  
Rui Zhu ◽  
Yong Kim ◽  
...  

Author(s):  
Shuo Mao ◽  
Ridge A. Sibold ◽  
Stephen Lash ◽  
Wing F. Ng ◽  
Hongzhou Xu ◽  
...  

Abstract Nozzle guide vane platforms often employ complex cooling schemes to mitigate ever-increasing thermal loads on endwall. Understanding the impact of advanced cooling schemes amid the highly complex three-dimensional secondary flow is vital to engine efficiency and durability. This study analyzes and describes the effect of coolant to mainstream blowing ratio, momentum ratio and density ratio for a typical axisymmetric converging nozzle guide vane platform with an upstream doublet staggered, steep-injection, cylindrical hole jet purge cooling scheme. Nominal flow conditions were engine representative and as follows: Maexit = 0.85, Reexit/Cax = 1.5 × 106 and an inlet large-scale freestream turbulence intensity of 16%. Two blowing ratios were investigated, each corresponding to upper and lower engine extrema at M = 3.5 and 2.5, respectively. For each blowing ratio, the coolant to mainstream density ratio was varied between DR = 1.2, representing typical experimental neglect of coolant density, and DR = 1.95, representative of typical engine conditions. An optimal coolant momentum ratio between = 6.3 and 10.2 is identified for in-passage film effectiveness and net heat flux reduction, at which the coolant suppresses and overcomes secondary flows but imparts minimal turbulence and remains attached to endwall. Progression beyond this point leads to cooling effectiveness degradation and increased endwall heat flux. Endwall heat transfer does not scale well with one single parameter; increasing with increasing mass flux for the low density case but decreasing with increasing mass flux of high density coolant. From the results gathered, both coolant to mainstream density ratio and blowing ratio should be considered for accurate testing, analysis and prediction of purge jet cooling scheme performance.


1992 ◽  
Vol 114 (1) ◽  
pp. 147-154 ◽  
Author(s):  
T. Arts ◽  
M. Lambert de Rouvroit

This contribution deals with an experimental aero-thermal investigation around a highly loaded transonic turbine nozzle guide vane mounted in a linear cascade arrangement. The measurements were performed in the von Karman Institute short duration Isentropic Light Piston Compression Tube facility allowing a correct simulation of Mach and Reynolds numbers as well as of the gas to wall temperature ratio compared to the values currently observed in modern aero engines. The experimental program consisted of flow periodicity checks by means of wall static pressure measurements and Schlieren flow visualizations, blade velocity distribution measurements by means of static pressure tappings, blade convective heat transfer measurements by means of platinum thin films, downstream loss coefficient and exit flow angle determinations by using a new fast traversing mechanism, and free-stream turbulence intensity and spectrum measurements. These different measurements were performed for several combinations of the free-stream flow parameters looking at the relative effects on the aerodynamic blade performance and blade convective heat transfer of Mach number, Reynolds number, and free-stream turbulence intensity.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
S. P. Lynch ◽  
K. A. Thole

To enable turbine components to withstand high combustion temperatures, they are cooled by air routed from the compressor, which can leak through gaps between components. These gaps vary in size from thermal expansions that take place. The leakage flow between the interface of the combustor and the turbine, in particular, interacts with the flowfield along the endwall. This study presents measurements of adiabatic cooling effectiveness and heat transfer coefficients on the endwall of a first vane, with the presence of leakage flow through a flush slot upstream of the vane. The effect of axial contraction of the slot width due to thermal expansion of the engine was tested for two blowing rates. Contracting the slot width, while maintaining the slot mass flow, resulted in a larger coolant coverage area and higher effectiveness values, as well as slightly lower heat transfer coefficients. Matching the momentum flux ratio of the leakage flow from the nominal and contracted slot widths lowered both cooling effectiveness and heat transfer coefficients for the contracted slot flow. Comparison of the coolant coverage pattern to the measured endwall shear stress topology indicated that the trajectory of the slot coolant was dictated by the complex endwall flow.


Author(s):  
Prasert Prapamonthon ◽  
Bo Yin ◽  
Guowei Yang ◽  
Mohan Zhang

Abstract To obtain high power and thermal efficiency, the 1st stage nozzle guide vanes of a high-pressure turbine need to operate under serious circumstances from burned gas coming out of combustors. This leads to vane suffering from effects of high thermal load, high pressure and turbulence, including flow-separated transition. Therefore, it is necessary to improve vane cooling performance under complex flow and heat transfer phenomena caused by the integration of these effects. In fact, these effects on a high-pressure turbine vane are controlled by several factors such as turbine inlet temperature, pressure ratio, turbulence intensity and length scale, vane curvature and surface roughness. Furthermore, if the vane is cooled by film cooling, hole configuration and blowing ratio are important factors too. These factors can change the aerothermal conditions of the vane operation. The present work aims to numerically predict sensitivity of cooling performances of the 1st stage nozzle guide vane under aerodynamic and thermal variations caused by three parameters i.e. pressure ratio, coolant inlet temperature and height of vane surface roughness using Computational Fluid Dynamics (CFD) with Conjugate Heat Transfer (CHT) approach. Numerical results show that the coolant inlet temperature and the vane surface roughness parameters have significant effects on the vane temperature, thereby affecting the vane cooling performances significantly and sensitively.


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