scholarly journals EXPERIMENTAL AND NUMERICAL ANALYSIS OF LOSS CHARACTERISTICS OF COOLED TRANSONIC NOZZLE GUIDE VANES

2021 ◽  
pp. 1-35
Author(s):  
Daniel Burdett ◽  
Thomas Povey
Keyword(s):  
Aerodynamic Performance ◽  
Loss Coefficient ◽  
Guide Vanes ◽  
Turbine Engine ◽  
University Of Oxford ◽  
Readiness Level ◽  
Exit Mach Number ◽  
Nozzle Guide ◽  
Engine Components ◽  
Nozzle Guide Vanes

Abstract This paper presents high-fidelity experimental traverse measurements downstream of an annular cascade of transonic nozzle guide vanes (NGVs) from a high-pressure (HP) turbine stage. The components are heavily-cooled real engine components from a modern civil gas turbine engine, operated at scaled engine conditions. Tests were conducted in the high technology readiness level (TRL) Engine Component Aerothermal (ECAT) facility at the University of Oxford. High resolution full-area traverse measurements of local kinetic energy (KE) loss coefficient are presented in several axial planes. In particular, we present: circumferential loss coefficient profiles at several radial heights; full-area traverses at three axial planes; and fully mixed-out loss calculations. Analysis of these data gives insight into particular loss structures, overall aerodynamic performance, and wake mixing rates. The effect of exit Mach number on performance is also considered. The data address a gap in the literature for detailed analysis of traverse measurements downstream of HP NGV engine components. Experimental data are compared with steady and unsteady RANS simulations, allowing benchmarking of typical CFD methods for absolute loss prediction of cooled components. There is relatively limited aerodynamic performance data in the literature for heavily cooled NGVs, and this study represents one of the most comprehensive of its type.

Validation and Comparison of Strip Seal Designs for Gas Turbine Engine Nozzle Guide Vanes

2008 ◽  
Author(s):  
Arash Farahani ◽  
Peter Childs
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Gas Turbine Engine ◽  
Experimental Comparison ◽  
Cfd Modelling ◽  
Guide Vanes ◽  
Turbine Engine ◽  
Seal Design ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

Strip seals are commonly used to prevent or limit leakage flows between nozzle guide vanes (NGV) and other gas turbine engine components that are assembled from individual segments. Leakage flow across, for example, a nozzle guide vane platform, leads to increased demands on the gas turbine engine internal flow system and a rise in specific fuel consumption (SFC). Careful attention to the flow characteristics of strip seals is therefore necessary. The very tight tolerances associated with strip seals provides a particular challenge to their characterisation. This paper reports the validation of CFD modelling for the case of a strip seal under very carefully controlled conditions. In addition, experimental comparison of three types of strip seal design, straight, arcuate, and cloth, is presented. These seals are typical of those used by competing manufacturers of gas turbine engines. The results show that the straight seal provides the best flow sealing performance for the controlled configuration tested, although each design has its specific merits for a particular application.

Numerical Investigation of the Influence of Real World Blade Profile Variations on the Aerodynamic Performance of Transonic Nozzle Guide Vanes

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
R. Edwards ◽  
A. Asghar ◽  
R. Woodason ◽  
M. LaViolette ◽  
K. Goni Boulama ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Flow Field ◽  
Flow Pattern ◽  
Pressure Loss ◽  
Total Pressure ◽  
Aerodynamic Performance ◽  
Guide Vanes ◽  
Trailing Edges ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

This paper addresses the issue of aerodynamic consequences of small variations in airfoil profile. A numerical comparison of flow field and cascade pressure losses for two representative repaired profiles and a reference new vane were made. Coordinates for the three airfoil profiles were obtained from the nozzle guide vanes of refurbished turboshaft engines using 3D optical scanning and digital modeling. The repaired profiles showed differences in geometry in comparison with the new vane, particularly near the leading and trailing edges. A numerical simulation was conducted using a commercial CFD code, which uses the finite volume approach for solving the governing equations. The computational predictions of the aerodynamic performance were compared with experimental results obtained from a cascade consisting of blades with the same airfoil profiles. The CFD analysis was performed for the cascade at subsonic inlet and transonic exit conditions. Boundary layer growth, wake formation, and shock boundary layer interactions were observed in the two-dimensional computations. The flow field showed the presence of shock waves downstream of the passage throat and near the trailing edges of the blades. A conspicuous change in flow pattern due to subtle variation in airfoil profile was observed. The calculated flow field was compared with the flow pattern visualized in the experimental test rig using the schlieren method. The total pressure calculation for the cascade exit showed an increase in pressure loss for one of the off-design profiles. The pressure loss calculations were also compared with the multihole total pressure probe measurement in the transonic cascade rig.

Study over thermal state of gas turbine engine metal-ceramic rotor blades and nozzle guide vanes under thermal shock and thermal-cyclic loading conditions

2004 ◽  
Vol 13 (2) ◽  
pp. 163-166
Author(s):  
A. V. Soudarev ◽  
A. A. Souryaninov ◽  
V. Ya. Podgorets ◽  
V. V. Grishaev ◽  
V.Yu Tikhoplav ◽  
...  
Keyword(s):  
Cyclic Loading ◽  
Thermal Shock ◽  
Gas Turbine ◽  
Thermal State ◽  
Rotor Blades ◽  
Guide Vanes ◽  
Turbine Engine ◽  
Metal Ceramic ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

ANALYSIS OF AVERAGING METHODS FOR NON-UNIFORM TOTAL PRESSURE FIELDS

2021 ◽  
pp. 1-23
Author(s):  
Daniel Burdett ◽  
Thomas Povey
Keyword(s):  
Experimental Data ◽  
Mach Number ◽  
Total Pressure ◽  
Rotor Blades ◽  
Performance Parameters ◽  
Guide Vanes ◽  
Component Plane ◽  
Exit Mach Number ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

Abstract A common objective in the analysis of turbomachinery components (nozzle guide vanes or rotor blades, for example) is to calculate performance parameters, such as total pressure or kinetic energy loss coefficients, from measurements in a non-uniform flow-field. These performance parameters can be represented in a range of ways. For example: line-averages used to compare performance between different radial sections of a 3D component; plane-averages used to assess flow (perhaps loss coefficient) development between different axial planes; and fully mixed-out values used to determine the total loss associated with a component. In this paper, we compare a range of methods for calculating aerodynamic performance parameters including plane-average methods with different weighting schemes and several mixed-out methods. We analyse the sensitivities of the different methods to the axial location of the measurement plane, the radial averaging range, and the exit Mach number. We use high-fidelity experimental data taken in several axial planes downstream of a cascade of engine parts: high pressure (HP) turbine nozzle guide vanes (NGVs) operating at transonic Mach number. The experimental data is complemented by CFD. We discuss the underlying physical mechanisms which give rise to the observed sensitivities. The objective is to provide guidance on the accuracy of each method in a relevant, practical application.

Characteristics of Volcanic Ash in a Gas Turbine Combustor and Nozzle Guide Vanes

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Lei-Yong Jiang ◽  
Yinghua Han ◽  
Prakash Patnaik
Keyword(s):  
Gas Turbine ◽  
Volcanic Ash ◽  
Inlet Temperature ◽  
Gas Turbine Combustor ◽  
Flow Passage ◽  
Guide Vanes ◽  
Cooling Flow ◽  
Cooling Passage ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

To understand the physics of volcanic ash impact on gas turbine hot-components and develop much-needed tools for engine design and fleet management, the behaviors of volcanic ash in a gas turbine combustor and nozzle guide vanes (NGV) have been numerically investigated. High-fidelity numerical models are generated, and volcanic ash sample, physical, and thermal properties are identified. A simple critical particle viscosity—critical wall temperature model is proposed and implemented in all simulations to account for ash particles bouncing off or sticking on metal walls. The results indicate that due to the particle inertia and combustor geometry, the volcanic ash concentration in the NGV cooling passage generally increases with ash size and density, and is less sensitive to inlet velocity. It can reach three times as high as that at the air inlet for the engine conditions and ash properties investigated. More importantly, a large number of the ash particles entering the NGV cooling chamber are trapped in the cooling flow passage for all four turbine inlet temperature conditions. This may reveal another volcanic ash damage mechanism originated from engine cooling flow passage. Finally, some suggestions are recommended for further research and development in this challenging field. To the best of our knowledge, it is the first study on detailed ash behaviors inside practical gas turbine hot-components in the open literature.

Forced responses on a radial turbine with nozzle guide vanes

2014 ◽  
Vol 23 (2) ◽  
pp. 138-144 ◽  
Author(s):  
Yixiong Liu ◽  
Ce Yang ◽  
Chaochen Ma ◽  
DaZhong Lao
Keyword(s):  
Guide Vanes ◽  
Radial Turbine ◽  
Nozzle Guide ◽  
Forced Responses ◽  
Nozzle Guide Vanes

Degradation of Aerodynamic Performance of an Intermediate-Pressure Steam Turbine Due to Erosion of Nozzle Guide Vanes and Rotor Blades

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Koichi Yonezawa ◽  
Tomoki Kagayama ◽  
Masahiro Takayasu ◽  
Genki Nakai ◽  
Kazuyasu Sugiyama ◽  
...  
Keyword(s):  
Numerical Simulations ◽  
Steam Turbine ◽  
Rotor Blade ◽  
Rotor Blades ◽  
Flow Angle ◽  
Guide Vanes ◽  
Intermediate Pressure ◽  
Pressure Steam ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

Deteriorations of nozzle guide vanes (NGVs) and rotor blades of a steam turbine through a long-time operation usually decrease a thermal efficiency and a power output of the turbine. In this study, influences of blade deformations due to erosion are discussed. Experiments were carried out in order to validate numerical simulations using a commercial software ANSYS-cfx. The numerical results showed acceptable agreements with experimental results. Variation of flow characteristics in the first stage of the intermediate pressure steam turbine is examined using numerical simulations. Geometries of the NGVs and the rotor blades are measured using a 3D scanner during an overhaul. The old NGVs and the rotor blades, which were used in operation, were eroded through the operation. The erosion of the NGVs leaded to increase of the throat area of the nozzle. The numerical results showed that rotor inlet velocity through the old NGVs became smaller and the flow angle of attack to the rotor blade leading edge became smaller. Consequently, the rotor power decreased significantly. Influences of the flow angle of at the rotor inlet were examined by parametric calculations and results showed that the angle of attack was an important parameter to determine the rotor performance. In addition, the influence of the deformation of the rotor blade was examined. The results showed that the degradation of the rotor performance decreased in accordance with the decrease of blade surface area.

Laboratory Infra-Red Thermal Assessment of Laser-Sintered High-Pressure Nozzle Guide Vanes to De-Risk Engine Design Programmes

2016 ◽  
Author(s):  
Benjamin Kirollos ◽  
Thomas Povey
Keyword(s):  
Thermal Performance ◽  
Cooling System ◽  
Experimental Tests ◽  
University Of Oxford ◽  
Engine Design ◽  
Infra Red ◽  
Nozzle Guide ◽  
Processing Techniques ◽  
The University ◽  
Nozzle Guide Vanes

The continuing maturation of metal laser-sintering technology (DMLS) presents the opportunity to de-risk the engine design process by experimentally down-selecting HPNGV cooling designs using laboratory tests of laser-sintered — instead of cast — parts to assess thermal performance. Such tests could be seen as supplementary to thermal-paint-test engines, which are used during certification to validate cooling system designs. In this paper, we compare conventionally cast and laser-sintered titanium alloy parts in back-to-back experimental tests at engine-representative conditions over a range of coolant mass flow rates. Tests were performed in the University of Oxford Annular Sector Heat Transfer Facility. The thermal performance of the cast and laser-sintered parts — measured using new infra-red processing techniques — is shown to be very similar, demonstrating the utility of laser-sintered parts for preliminary engine thermal assessments. We conclude that the methods reported in this paper are sufficiently mature to make assessments which could influence engine development programmes.

Flow Field Simulations of a Gas Turbine Combustor

2002 ◽  
Vol 124 (3) ◽  
pp. 508-516 ◽  
Author(s):  
M. D. Barringer ◽  
O. T. Richard ◽  
J. P. Walter ◽  
S. M. Stitzel ◽  
K. A. Thole
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Large Scale ◽  
Guide Vane ◽  
Wall Region ◽  
Turbine Engine ◽  
Tunnel Section ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Combustor Liner

The flow field exiting the combustor in a gas turbine engine is quite complex considering the presence of large dilution jets and complicated cooling schemes for the combustor liner. For the most part, however, there has been a disconnect between the combustor and turbine when simulating the flow field that enters the nozzle guide vanes. To determine the effects of a representative combustor flow field on the nozzle guide vane, a large-scale wind tunnel section has been developed to simulate the flow conditions of a prototypical combustor. This paper presents experimental results of a combustor simulation with no downstream turbine section as a baseline for comparison to the case with a turbine vane. Results indicate that the dilution jets generate turbulence levels of 15–18% at the exit of the combustor with a length scale that closely matches that of the dilution hole diameter. The total pressure exiting the combustor in the near-wall region neither resembles a turbulent boundary layer nor is it completely uniform putting both of these commonly made assumptions into question.

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