Effect of Phase Change Material On Dynamic Thermal Management Performance for Power Electronics Packages

Author(s):  
Justin Hollis ◽  
Darin J Sharar ◽  
Todd Bandhauer

Abstract High temperature silicon carbide (SiC) die are the most critical and expensive component in electric vehicle (EV) power electronic packages and require both active and passive methods to dissipate heat during transient operation. The use of phase change materials (PCMs) to control the peak junction temperature of the SiC die and to buffer the temperature fluctuations in the package during simulated operation is modeled here. The latent heat storage potential of multiple PCM and PCM composites are explored in both single-sided and dual-sided package configurations. The results of this study show that the addition of phase change material (PCM) into two different styles of power electronics (PE) packages is an effective method for controlling the transient junction temperatures experienced during two different drive cycles. The addition of PCM in a single-sided package also serves to decrease temperature fluctuations experienced and may be used to reduce the necessary number of SiC die required for EVs, lowering the overall material cost and volume of the package by over 50%. PCM in a single-sided package may be nearly as effective as the double-sided cooling approach of a dual-sided package in the reduction of both peak junction temperature of SiC as well as controlling temperature variations between package layers.

2021 ◽  
Vol 16 (1) ◽  
pp. 032-041
Author(s):  
Pradeep N ◽  
Somesh Subramanian S

Thermal energy storage through phase change material has been used for wide applications in the field of air conditioning and refrigeration. The specific use of this thermal storage has been for energy storage during low demand and release of this energy during peak loads with potential to provide energy savings due to this. The principle of latent heat storage using phase change materials (PCMs) can be incorporated into a thermal storage system suitable for using deep freezers. The evaporator is covered with another box which has storage capacity or passage through phase change material. The results revealed that the performance is increased from 3.2 to 3.5 by using PCM.


2020 ◽  
Vol 170 ◽  
pp. 01007
Author(s):  
Marwa El Yassi ◽  
Ikram El Abbassi ◽  
Alexandre Pierre ◽  
Yannick Melinge

Nowadays, buildings sector contributes to climate change by consuming a considerable amount of energy to afford thermal comfort for occupants. Passive cooling techniques are a promising solution to increase the thermal inertia of building envelopes, and reduce temperature fluctuations. The phase change materials, known as PCM, can be efficiently employed to this purpose, because of their high energy storage density. Among the various existing solutions, the present study is dedicated to solid-liquid phase change materials. Temperature evolution (according to their defined temperature range) induces the chemical change of the material and its state. For building applications, the chemical transition can be accomplished from liquid to solid (solidification) and from solid to liquid (melting). In fact, this paper presents a comparative thermal analysis of several test rooms with and without phase change materials embedded in a composite wallboard in different climates. The used PCM consist in a flexible sheet of 5 mm thickness (Energain, manufactured by the company DuPont de Nemours). The main properties of such a commercial solution have been delivered by the manufacturer and from analyses. The room model was validated using laboratory instrumentations and measurements of a test room in four cities: Lyon; Reading and Casablanca. Results indicate that this phase change material board can absorb heat gains and also reduce the indoor air temperature fluctuations during daytime. The aim of the study is to show the benefits of this layer with phase change material and compare it in different climatic zones.


Author(s):  
Peter Abdo ◽  
B. Phuoc Huynh ◽  
Ali Braytee ◽  
Rahil Taghipour

Abstract Global warming and climate change have been considered as major challenges over the past few decades. Sustainable and renewable energy sources are nowadays needed to overcome the undesirable consequences of rapid development in the world. Phase change materials (PCM) are substances with high latent heat storage capacity which absorb or release the heat from or to the surrounding environment. They change from solid to liquid and vice versa. PCMs could be used as a passive cooling method which enhances energy efficiency in buildings. Integrating PCM with natural ventilation is investigated in this study by exploring the effect of phase change material on the temperature in a room fitted with a windcatcher. A chamber made of acrylic sheets fitted with a windcatcher is used to monitor the temperature variations. The dimensions of the chamber are 1250 × 1000 × 750 mm3. Phase change material is integrated respectively at the walls of the room, its floor and ceiling and within the windcatchers inlet channel. Temperature is measured at different locations inside the chamber. Wind is blown through the room using a fan with heating elements.


Author(s):  
Mr. Omkar Jadhav

An experimental study using paraffin wax as a phase change material (PCM) was performed to analyse thermal physiognomies on the latent heat storage system (LHS). The use of phase change materials through latent heat storage is an unusual approach to maintaining thermal energy. There is the advantage of considerably high energy storage and the uniform temperature of the storage process. Tube & shell type heat exchanger (HE) has been used in this experimentation. Water circulates in tubes and around the tube’s paraffin wax as phase change material is filled. The focus is on heating (charging) and cooling (discharging) of PCM (paraffin wax), which is the melting and solidifying of paraffin wax. The temperature distribution in paraffin is studied consistent with the various flow rates of the warmth transfer fluid.


2019 ◽  
Vol 29 (11) ◽  
pp. 4377-4393 ◽  
Author(s):  
Sana Ben Salah ◽  
Mohamed Bechir Ben Hamida

Purpose The purpose of this paper is to optimize the configuration of a heat sink with phase change material for improving the cooling performance of light emitting diodes (LED). Design/methodology/approach A numerical three-dimensional time-dependent model is developed with COMSOL Multiphysics to simulate the phase change material melting process during both the charging and discharging period. Findings The model is validated with previously published works. It found a good agreement. The difference between filled cavities with phase change materials (PCM) and alternate cavities air-PCM is discussed. The last-mentioned showed a good ability for reducing the junction temperature during the melting time. Three cases of this configuration having the same total volume of PCM but a different number of cavities are compared. The case of ten fins with five PCM cavities is preferred because it permit a reduction of 21 per cent of the junction temperature with an enhancement ratio of 2:4. The performance of this case under different power input is verified. Originality/value The use of alternate air-PCM cavities of the heat sink. The use of PCM in LED to delay the peak temperature in the case of thermal shock (for example, damage of fan) An amount of energy is stored in the LED and it is evacuated to the ambient of the accommodation by the cycle of charging and discharging established (1,765 Joule stored and released each 13 min with 1 LED chip of 5 W).


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Guansheng Chen ◽  
Nanshuo Li ◽  
Huanhuan Xiang ◽  
Fan Li

It is well known that attaching fins on the tubes surfaces can enhance the heat transfer into and out from the phase change materials (PCMs). This paper presents the results of an experimental study on the thermal characteristics of finned coil latent heat storage unit (LHSU) using paraffin as the phase change material (PCM). The paraffin LHSU is a rectangular cube consists of continuous horizontal multibended tubes attached vertical fins at the pitches of 2.5, 5.0, and 7.5 mm that creates the heat transfer surface. The shell side along with the space around the tubes and fins is filled with the material RT54 allocated to store energy of water, which flows inside the tubes as heat transfer fluid (HTF). The measurement is carried out under four different water flow rates: 1.01, 1.30, 1.50, and 1.70 L/min in the charging and discharging process, respectively. The temperature of paraffin and water, charging and discharging wattage, and heat transfer coefficient are plotted in relation to the working time and water flow rate.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3033
Author(s):  
Anastasia Stamatiou ◽  
Lukas Müller ◽  
Roger Zimmermann ◽  
Jamie Hillis ◽  
David Oliver ◽  
...  

Latent heat storage units for refrigeration processes are promising as alternatives to water/glycol-based storage due to their significantly higher energy densities, which would lead to more compact and potentially more cost-effective storages. In this study, important thermophysical properties of five phase change material (PCM) candidates are determined in the temperature range between −22 and −35 °C and their compatibility with relevant metals and polymers is investigated. The goal is to complement existing scattered information in literature and to apply a consistent testing methodology to all PCMs, to enable a more reliable comparison between them. More specifically, the enthalpy of fusion, melting point, density, compatibility with aluminum, copper, polyethylene (PE), polypropylene (PP), neoprene and butyl rubber, are experimentally determined for 1-heptanol, n-decane, propionic acid, NaCl/water mixtures, and Al(NO3)3/water mixtures. The results of the investigations reveal individual strengths and weaknesses of the five candidates. Further, 23.3 wt.% NaCl in water stands out for its very high volumetric energy density and n-decane follows with a lower energy density but better compatibility with surrounding materials and supercooling performance. The importance of using consistent methodologies to determine thermophysical properties when the goal is to compare PCM performance is highlighted.


Author(s):  
Ali Deriszadeh ◽  
Filippo de Monte ◽  
Marco Villani

Abstract This study investigates the cooling performance of a passive cooling system for electric motor cooling applications. The metal-based phase change materials are used for cooling the motor and preventing its temperature rise. As compared to oil-based phase change materials, these materials have a higher melting point and thermal conductivity. The flow field and transient heat conduction are simulated using the finite volume method. The accuracy of numerical values obtained from the simulation of the phase change materials is validated. The sensitivity of the numerical results to the number of computational elements and time step value is assessed. The main goal of adopting the phase change material based passive cooling system is to maintain the operational motor temperature in the allowed range for applications with high and repetitive peak power demands such as electric vehicles by using phase change materials in cooling channels twisted around the motor. Moreover, this study investigates the effect of the phase change material container arrangement on the cooling performance of the under study cooling system.


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